DSH screw jack

DSH screw jack
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DSH screw jack

Product catalog summary
Introduction
The DSH screw jack is an innovative lifting system designed to address the limitations of traditional screw jacks, especially in high duty cycles and high-speed applications. It features a direct drive system with a torque motor, eliminating internal gears and reducing mechanical losses.

Technical Specifications
The DSH screw jack comes in two versions: rotating and translating, both using ballscrew spindles. The rotating version secures the spindle in the rotor, while the translating version uses a non-rotating spindle with a rotating integral nut. It supports high dynamic applications with cycle times of 7 cycles per second and lifting speeds up to 32m/min.

Advantages
The system offers high energy efficiency, minimal maintenance, and high positional accuracy. It can handle large lifting forces and speeds, suitable for continuous operation, and can be synchronized for applications requiring multiple screw jacks.

Applications
The DSH screw jack is ideal for industries such as testing machines, production facilities, plant engineering, printing, woodworking, and packaging. It is particularly useful in applications requiring fast cycle times, high lifting speeds, and large center distances between spindles.

Comparison with HSG Lifting Units
Unlike conventional HSG screw jacks that need bevel gearboxes and cardan shafts, the DSH system allows synchronized operation and compensates for different height levels, ensuring accurate parallel movement and high positioning accuracy.

Selection and Customization
The selection process involves choosing the DSH unit based on static lifting load and spindle pitch. Customizations are available for spindle diameter, pitch, and mounting dimensions, with optional additional brakes.

Conclusion
The DSH screw jack represents a significant advancement in lifting technology, offering improved efficiency, accuracy, and flexibility for various industrial applications.
Specifications
The document details specifications for various DSH screw jack models, including order codes, dimensions, and lifting capacities, categorized by load capacities and dimensions.

Procedures
Instructions for selecting the appropriate DSH screw jack based on dynamic lifting force and operating conditions are provided. Higher lifting speeds are available upon request, with rated speeds valid for a 20% duty cycle per hour.

Standards and Norms
The document references the INKOMA-flanged nut to DIN 69051 for standard connections and provides dimensions for ball screw spindles and flanged nuts.

Recommendations
Recommendations include considering environmental conditions like temperature and humidity when selecting a screw jack, with suggestions for additional cooling for higher duty cycles.

Data Summary
Tables list dimensions and specifications for each screw jack model, including stroke lengths, lifting speeds, and load capacities, with key dimensions such as diameter and length.

Application Information
A questionnaire for quotation purposes requests project details, operational conditions, and specific requirements like stroke length and lifting speed.

Accessories
Available accessories for both translating and rotating versions include safety brakes, control systems, and protective sleeves.

Contact Information
Contact details for INKOMA's head office are provided for further inquiries and technical support.
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Catalog excerpts

DSH screw jack-1

DSH screw jack Product description DSH screw jack Conventional screw jack applications consist of one or more screw jacks. Usually they are driven by one electric motor and typically connected via drive shafts or couplings resulting in efficiency losses within the drive train. Screw jacks fitted with worm/wormwheel or bevel gear sets often reach their maximum limit when operating with high duty cycles or high linear speeds. These are two of the main reasons for the development of our new quiet and efficient lifting system. After a long development program with the supprt of local universities the new DSH screw jack has been created. The INKOMA-DSH screw jacks have no internal gear system. Instead a special Torque motor is used to directly drive the ballscrew spindle resulting in smooth backlash free rotation. In the DSH system there are virtually no mechanical losses. Specially selected bearings ensure the spindle can withstand both tensile and compressive loads. The compact drive unit has a rigid construction and is suitable for high dynamic applications. Cycle times of 7 cycles per second and lifting speeds of 32m/min are achievable. Repeatable positioning accuracy is also very high. The DSH-units can be synchronised when working together within a system, allowing the screw jacks to be positioned at different levels within the application. The DSH-system has high energy efficiency. During operation the torque motor is used to control the speed and hold position of the ballscrew spindle. An integrated brake is also available for increased safety. The spindle can be mounted on either side of the DSH unit. The DSH unit is available with a complete control system (Siemens system used on standard version). Alternatively other manufacturers equipment can also be specified. In addition to the basic versions, customer specific executions are also possible e.g. spindle diameter, spindle pitch, mounting dimensions. Please contact us with your special requirements.

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DSH screw jack-2

Contents list DSH screw jacks with rotating spindle and translating spindle Technical information requirements, advantages and application areas comparison between DSH and HSG lifting units Selection DSH screw jack selection of the DSH and the spindle (pitch) ball screw spindle, ball screw spindle, flanged nut to DIN 69051 for ball screw spindle accessories for rotating version (R)

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DSH screw jack-3

DSH screw jack Versions Rotating and translating spindle Two versions exist: • Rotating version • Translating version For both versions ballscrew spindles (KGS) are used. In rotating version (R) the ballscrew spindle is fixed in the rotor of the DSH-unit. Linear motion of the nut results from rotation of the spindle. In translating version (S) linear lifting motion results from the movement of the non rotating spindle through a special rotating integral nut. The spindle is guided through the DSH unit and must not be allowed to rotate. This can be done by customers design, e.g. with a guide. Otherwise...

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DSH screw jack-4

DSH screw jack Technical information Requirements, advantages and application areas Requirements for the DSH-system • Fast cycle times and high duty applications (e.g. testing machines, packaging machines, printing machines) • High lifting speed with large lifting forces (e.g. machine tools, woodworking machines, special purpose machines) • Large centre distances between spindles and different height levels between lifting units (e.g. entertainment equipment, theatre lifting system) • Backlash free and repeatable high positional accuracy (e.g. testing machines, machine tools, printing machines,...

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DSH screw jack-5

DSH screw jack Technical information Comparison between DSH and HSG lifting units Conventional screw jack application (HSG) For applications with different height levels between lifting units and when using conventional screw jacks like our HSG range, it is usually necessary to use bevel gearboxes and cardan shafts to connect each screw jack and transmit torque. This method may cause backlash to be present within the system and can mean that all of the scew jacks are not moving at the same time and therefore accurate parallel lifting of the load is not possible. DSH -System The DSH units can...

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DSH screw jack-6

DSH screw jack Selection DSH screw jack Method: 1. Preselection of the DSH-unit with the max. static lifting load Fstat. (see page 09/11) 2. Selection of the DSH and the spindle (pitch) with the graph (see page 07) See example shown below right. DSH- testing machine Explanations of the graphs: The graphs are valid for air cooled motors. The lifting force and lifting speed are dependent on the duty cycle. The duty ED [%/h] is derived from the time in operation (lifting and lowering) and the inactive time between successive operations Total cycle time Example for the duty cycle Explanation of the...

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DSH screw jack-7

DSH screw jack Selection Selection of the DSH and the spindle (pitch) DSH-1 lifting speed [m/min] lifting speed [m/min] lifting speed [m/min] lifting speed [m/min] lifting speed [m/min] Attention! The graphs are using theoretical and sampled data. It is necessary to use a suitable safety factor. Please do not hesiste to contact our Technical Sales Staff should you need assistance with product selection and design with the lifting system.

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DSH screw jack-8

DSH screw jack Dimensions DSH-1 - DSH-5 Ball screw spindle, translating version (SA, SVA) Versions: Translating spindle with travel limiter Translating spindle with rotation prevention and travel limiter OB: without additional brake MB: with additional brake see page 15 Ordering example: DSH screw jack Size 3 Translating spindle with rotation prevention and travel limiter Stroke 100 mm Ball screw / size Without additional brake

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DSH screw jack-9

DSH screw jack max. static load 1) Effective load Order code specification of the max. lifting force is only a guide to enable pre-selection of the inital DSH-size. The actual dynamic lifting force possible is dependant upon the operating conditions. 2) Higher lifting speeds are available on request. 3) The rated speeds are valid for an operating duty of 20%/h. Higher duty cycles are possible but are dependant upon the application, and additional cooling the DSH-unit may be required. Dimensions [mm] Order code

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.