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FIXING SYSTEMS PRODUCTS CATALOGUE_2014

FIXING SYSTEMS PRODUCTS CATALOGUE_2014
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FIXING SYSTEMS PRODUCTS CATALOGUE_2014

Product catalog summary
Introduction
NKA, founded in 1986, is a company specializing in manufacturing fixing systems for the construction industry. It underwent restructuring in 1994 to boost competitiveness and expand internationally. By 1995, NKA had acquired the Turkish Standards Institute quality certificate and began exporting, focusing on product quality and customer satisfaction. The company holds multiple certifications, including ISO 9001/2000, OHSAS, ISO 14001, GOST, TSEK, FM Approvals, and UL, exporting 70% of its products worldwide.
Product Range
NKA offers a wide array of products such as pipe clamps, industrial clamping systems, support channels, steel and chemical anchors, ventilation equipment, couplings, insulation, and seismic blocks. The company works with contractors and designers to provide customized solutions.
Pipe Clamps
The catalogue includes various pipe clamps:
  • Standard Pipe Clamps: Available with or without rubber profiles, designed to reduce noise and vibration, and partially compensate for thermal expansion. They are easy to assemble with Philips combi side screws and are electro-galvanized for corrosion protection.
  • Heavy Duty Pipe Clamps: Suitable for mounting pipes to walls, ceilings, and floors, available with or without rubber profiles, offering high breaking and recommended load capacities.
  • Silent Clamps: Designed for plumbing lines, providing noise reduction and tested according to EN 14366 standards.
Technical Specifications
Detailed technical specifications are provided for each product, including size, clamping range, dimensions, and load capacities, ensuring compliance with various installation requirements and standards.
Conclusion
NKA's dedication to quality and customer satisfaction is reflected in its comprehensive product offerings and adherence to international standards. Its focus on innovation and collaboration with industry professionals positions it as a leader in the fixing systems market.
Overview of Heavy-Duty Pipe Clamps
The document details specifications and descriptions of heavy-duty pipe clamps for mounting pipes in various orientations. These clamps are designed to reduce vibration, partially compensate for thermal expansion, and are electro-galvanized for corrosion protection.
Specifications
Clamps are available in sizes from 1/2 inch to 20 inches, with specific clamping ranges, dimensions, and weights. The plating thickness for corrosion protection is specified as 8-10 microns.
Types of Clamps
  • Without Rubber Profile: Used for mounting pipes without noise reduction features, assembled with hex head bolts and nuts.
  • With Rubber Profile: Includes an EPDM lining for noise reduction up to 15 dB, vibration reduction, and partial thermal expansion compensation, assembled without a hanging nut.
  • Bracket Type: Available with or without rubber profiles, used for mounting pipes with additional bracket support.
  • For Sprinkler Installation: Designed for hanging horizontal pipelines in sprinkler systems, allowing height adjustment through threaded rods.
Load Capacities
Breaking loads and recommended loads for different clamp sizes are specified, ensuring safe and effective use under specified conditions.
Standards and Approvals
Clamps comply with MSS SP-58 and SP-69 Type 1 standards, ensuring quality and reliability.
Additional Notes
Custom fabrication options are available for specific requirements, such as clevis hangers for ductile iron pipes.
Overview of Hanging and Fixing Systems
The document provides specifications and descriptions of various hanging and fixing systems used in construction and engineering, including channels, consoles, brackets, clamps, and accessories.
Specifications
  • Channels: Describes G, U, L, C, and Power C channels, emphasizing multi-purpose use, high load capacity, and corrosion protection through electro-galvanization.
  • Consoles and Brackets: Various consoles and brackets are outlined for assembling air ducts and piping systems, noted for ease of assembly and strength.
  • Clamps and Flanges: Ventilation clamps and flanges are described for connecting air ducts, designed for high load capacity and ease of assembly.
Procedures
  • Assembly Instructions: Guidance on cutting channels to required lengths and assembling fixtures using various fixing elements, including threaded rods and bolts.
Standards and Recommendations
  • Corrosion Protection: All components are electro-galvanized with a plating thickness of 8-10 microns for durability and corrosion resistance.
  • Load Capacities: Each component is specified with recommended load capacities for safe use in construction applications.
Key Data from Tables
  • Channel Dimensions: Detailed tables provide dimensions for each channel type, including length, width, thickness, and weight.
  • Component Codes: Each product is assigned a unique code for easy identification and ordering.
Critical Information
  • Electro-Galvanization: Ensures long-term protection against environmental factors.
  • Load Capacity: Essential for selecting the right component for specific construction needs.
  • Compatibility: Components are designed to be compatible with standard bolt sizes and threaded rods, facilitating easy integration into existing systems.
Chemical Resistance
The document specifies that corrosion resistance for outdoor applications conforms to DIN 53508 and 53509 standards, with additional testing under DIN 53517 for 24 hours at 100°C.
Technical Specifications
The material provides sound insulation, prevents friction noises from thermal expansion, reduces vibration, and partially compensates for thermal expansion. The EPDM lining is secured by side lips, and slide guides are recommended for high thermal expansions.
C Channel Rubber
Specifications for C Channel Rubber include code ZLIC01, with a roll weight of 2.520 kg. The rubber quality is specified with hardness, temperature resistance (-40°C to +120°C), elongation at rupture (>400%), tensile strength (>6 N/mm²), and resilience (>40%).
Neoprene Seal
Used for air canal connections to ensure impermeability, with a temperature resistance of 45°C and a density of 70 kg/m³.
Polyurethane Insulation Blocks
Suitable for pipeworks with temperatures ranging from -150°C to +130°C, offering low density and high insulating properties. Sleeves are recommended for pipe diameters of 2 inches and upwards.
Calcium Silicate Insulation Blocks
Designed for supporting hot pipes as sound and heat insulators, with a minimum density of 200 kg/m³ and a temperature range up to 1000°C. The material is lightweight with low thermal conductivity and excellent mechanical strength.
Expansion Diagrams and Load Calculations
Includes expansion diagrams for various pipe types, emphasizing the importance of knowing elongation values to prevent high tension forces. Provides formulas for calculating elongation and allowable loads for wall-mounted threaded rods based on thread size and distance from the wall.
Pipe Dimensions and Clamping Ranges
Detailed specifications for pipe dimensions, weights, and clamping ranges are provided for different materials, including steel, cast iron, and PVC pipes.
Technical Specifications
Detailed specifications for various types of pipes and channels, including nominal diameters and corresponding measurements in inches, covering materials such as stainless steel, copper, and steel, adhering to DIN standards.
Pipe Specifications
Nominal diameters are listed alongside their inch equivalents for different materials, with specific standards like DIN 17440 for stainless steel and DIN 2448 for steel pipes mentioned.
Channel Specifications
Technical data for U, L, and C channels are provided, including dimensions, bolt sizes, and maximum load capacities. Moment of inertia and section modulus values are calculated for different profiles.
Load Calculations
Maximum load capacities for U and L channels are calculated based on allowable stress and deflection limits. Safe working loads for corner brackets and C channel consoles are specified, with calculations for different lengths and configurations.
Engineering Formulas
Formulas for calculating bending moments and fix point loads are included, considering different loading scenarios such as beams fixed at one end or supported at both ends with various load distributions.
Key Data Extraction
Includes tables with critical data on dimensions, load capacities, and material specifications, emphasizing compliance with specified stress limits and deflection criteria.
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Catalog excerpts

FIXING SYSTEMS PRODUCTS CATALOGUE_2014-1

Engineering Connections

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-2

FIXING SYSTEMS PRODUCTS CATALOGUE

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-3

‹NKA was established in 1986. In 1990, ‹NKA began to manufacture fixing systems to meet technologically advanced product quality and variety requirements of construction sector. In 1994, in order to respond to increasing market competetion and to sell its products to international markets,‹NKA restructred its company organization. In 1995, ‹NKA obtained Turkish Standards Institute quality certificate and began to export its goods. Exporting goods was the most important step for ‹NKA to put product quality and meeting customer demand concepts even further and ‹NKA received ISO 9001:2000 by embracing...

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-4

hgineering Connections Ko/vinaHMfl «MHKA» ocHOBaHa B 1986 ro,o,y. B 1990 ro,o,y npucTynn/ia K npon3BOflCTBy Kpene>KHbix 3/ieMeHTOB fl/ifi yflOB/ieTBopeHMfl noTpe6HOCTeti pa3HOo6pa3kifl M KanecTBa pa3BMTOM npoflyKu,Mn B crpome/ibHOM ceKTope. fl/ia npeflocTaB/ieHMa K npoflawe Ha MOKflyHapoflHOM pbiHKe npoflyKu,Mn M o6ecneHeHna aflanraijMM K KOHKypeHU,MM ycw/ieHHoro pbiHKa, B 1994 rofly 3aHOBO ocyii^ecTBH/ia pecTpyKTypn3au,kiK) KO/vinaHMM. «MHKA» B 1995 rofly no.nyHH.na cepTM(J)MKaT TSE H Hana/ia SKcnopTupoBaTb npoflyKHMK). B/viecTe c 3KcnopTnpoBaHneiv\, KOTopbiki AB/iFieTca Ba>KHbiM niaroM p,nn...

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-5

tf)« pn»< of tS« Conforming appfciw aMh Iho laggteWn Ml IWiiOM and <n KCCWinoo «QK ooflAcaton precaOu'o » a cfiAM IVIM ■messy Tiuto - Istanbul / Turkey INKA VAPI BAQLANTI EIE MANLARI SAN VC TIC A | TirtM 1 IIMi. Turk*, Uinu'Ktbfing and aam O> flung i>Uimi Iho proof ol ** conrorrrwig appKalon U» reoiAiOon •■■ tumanad and n aocorOanoa wah clAttor pronon it n oarMM iwir# company INKA VAPI BAQLANTI ELEMANLARI SAN VE TtC A S TuiU Manmerclaar Org San. Bdtg Gail Botvan M«S3 Tula / Istanbul - Tirtay Manufacturing and saMs of fialng systems

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-6

* Specifications are subject to change without notice. * Any liability for typographical errors is excluded * We reserve all rights as to ownership and copyright. Reprints, excerpts and photo-mechanical reproduction are only permissible with the approval of INKA * CneKaL^HH noAnewaT w3MeHeHwo 6e3 yBeflOM/ieHMfl * JlK)6afl OTBeTCTBeHHOCTb 3a TnnorpacpCKne OLUHSKH McicnioHeHa * Mbi coxpaHfleM Bee npaBa OTHOcmenbHO co6cTBeHHOCTW M aBTOpCKoro npaBa. OTTMCKH, Bbiflep>KKM M cpoTOMexaHHHecxoe Bocnpon3BOflCTBO flonycTMMbi TonbKO c oflo6peHnn INKA.

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-7

TURK STANDARD LAHE SNSTLTUSU TURKISH STANDARDS INSTITUTION CERTIFICATE DT CPJJT"DRHAWC£ TO CRITERIA TURK STANDARDLARI ENSTITUSU XftltMt tmuNLlTK BCLCCSJ TURKISH STANDARDS JNSTITLfTfON CEHTtFlUTE 0 T CO N rOAM HUE E TO CRITERIA CEPTHOKKAT COOTBETCTBHfl unjkjl DO CEPTW*KIAUJIK aj.jtinxt u< ecu I IAMIILM JQJ IU njpiuata. *;tnn n iroiimmil Mi w» !>-■■■ IM a Haiti W.LII^lWMh Mlllll rihini* 11 unriKLJ'Hl fin llimilulHl'H*KmUllftlH * Specifications are subject to change without notice. * Any liability for typographical errors is excluded * We reserve all rights as to ownership and copyright. Reprints,...

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-9

With Rubber Profile daHflapTHblM MeTaJlJIMHGCKMM • Used for mounting of pipes to the wallslvertical/horizontal) - Noise reduction level up to 15 dB according to DIN4109 - Vibration reduction - Partial compensation of thermal expansion • Easy and safe assembly through Philips combi side screws. • Side screws are protected against loss during assembly with the help of plastic washers. • Electro galvanized against corrosion protection • EPDM npocpmibfljia: - CHM>KeHMJi ypoBHH wywia flo 15 fl6 B COOTBGTCTBMM C DIN 4109; - HacTMHHOM K0Mn6HcaL|MM TennoBbix pacLUMpeHMM; • JlerKO M Hafle>KHO co6npaeTcn...

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-10

Without Rubber Profile CTaHflapTHbIM MGTaiUIMHGCKMM • Used for mounting of pipes to the wallslvertical/horizontal) • Easy and safe assembly through Philips combi side screws. • Side screws are protected against loss during assembly with the help of plastic washers. • Electro galvanized against corrosion protection • JlerKO M Hafle>KHO C06npaeTCn C nOMOLlJblO KOM6MHHpOB3HHblX BMHTOB Philips, pacnono>KeHHbix no 6OK3M • EOKOBbie BMHTbl 3aLl^MLi^6Hbl OT VTepM BO BpeMfl c6opKM (raiibBaHonoKpbiTue TOJILI^MHOM 8-10 MMKPOH) Code No Size (Inch) Clamping Range (mm) Breaking Laod Recommended Load

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-11

With Rubber Profile & Combi Nut (M8/M 10) Side Screw (M5 - M6) CraHflapTHbiM MGTanriunecKii M XOMYT • Used for mounting of pipes to the walls(vertical/horizontal) • Hanging type is M8 / M10 combi nut. - Noise reduction level up to 15 dB according to DIN4109 -Vibration reduction - Partial compensation of thermal expansion • Easy and safe assembly through Philips combi side screws. • Side screws are protected against loss during assembly with the help of plastic washers. • Electro galvanized against corrosion protection • rioflBecHoii Tun M 8/M 10 KOMSMH. rafiKa - HacTMHHoii KOMneHcai^w TennoBbix...

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-12

Without Rubber Profile & Combi Nut (M8/M 10) Side Screw (M5 - M6) CTaHflapTHbIM MGTaJIJIMHGCKMM XOMyT • Used for mounting of pipes to the wallslvertical/horizontal) • Hanging type is M8 / M10 combi nut. • Easy and safe assembly through Philips combi side screws. • Side screws are protected against loss during assembly with the help of plastic washers. • Electro galvanized against corrosion protection • McnoJiwyeTCfl flrm KpenneHun Tpy6 K CTeHaiw • lloflBecHOM Tun M 8/M 10 KOMSMH. raPiKa BMHTOB Philips, pacnono>KeHHbix no 6OK&M • BoraBbie BMHTN 3amMineHbi OT yrepM BO Bpeiufl c6opKM Code No Size...

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FIXING SYSTEMS PRODUCTS CATALOGUE_2014-13

With Rubber Profile (Welded Wood Screw) daHflapTHbiii MeTajiJiMHecKHM xoiuyT (npMBapeHHbM ujypyn noAflepeBo) • Used for mounting of pipes to the walls(vertical/horizontal) • Plastic plug should be used for fixing - Noise reduction level up to 15 dB according to DIN 4109 - Vibration reduction - Partial compensation of thermal expansion • Easy and safe assembly through Philips combi side screws. • Side screws are protected against loss during assembly with the help of plastic washers. • Electro galvanized against corrosion protection • flna cpMKCSL^MM cneAyeT HcnonwoBaTb nnacTiwaccoBbiii flioSenb...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.