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INGESYS™ TCMS

INGESYS™ TCMS
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INGESYS™ TCMS

Product catalog summary
Introduction
INGESYS™ TCMS is a modular Train Control and Monitoring System designed for the railway sector, offering scalability and redundancy to ensure high availability. It complies with the EN50155 standard, supporting multiple programming languages and featuring an open network architecture for optimized automation solutions.
Hardware Overview
  • System Racks: Available in two types, with or without reserved slots for power supply modules, providing mechanical and electrical support.
  • Power Supply Modules: IC3602 and IC3603 modules offer redundancy and continuous operation, compliant with EN50155.
  • Processor Modules: IC3102 and IC3122 provide high and medium performance, supporting various programming languages and EN50155 compliance.
  • Input/Output Modules: A range of digital and analog I/O modules designed for scalability and optimization in railway applications.
Redundant Architectures
The system supports redundant architectures for high availability and reliability, crucial for railway applications.
Model-Based Design
Integration with MATLAB®/SIMULINK® enhances control system development and testing through model-based design.
Monitoring Features
Features include logging functions and remote access for effective monitoring and supervision.
Standards and Certifications
Complies with standards for electromagnetic compatibility, climatic conditions, vibrations, and storage, ensuring robust performance.
Module Specifications
  • Auxiliary Power Supply: Modules with relay outputs and analog inputs/outputs, software-configurable with specific connectors.
  • Digital Input Modules: Feature status LEDs, monitoring, and EN50155 compliance, with various input technologies.
  • Digital Output Modules: Provide protection features and self-diagnosis, using solid-state relay technology.
  • Analog Input Modules: Offer high resolution and self-diagnosis, supporting various input ranges.
  • Analog Output Modules: Provide voltage or current outputs with protection features and EN50155 compliance.
  • Communication Modules: Include Trainbus, serial, and CAN communication, with diagnostic LEDs and self-diagnosis.
  • Input/Output Expansion Bus: RTSX expansion bus supports distributed topology with high transmission rates.
Specifications and Hardware Overview
Details on header modules, communication via RTSX bus, and CAN expansion bus for robust real-time communication.
RTSX Star Coupler
IC3221 and IC3222B expand the RTSX Bus, supporting high-speed optical fiber communication.
CAN Expansion Bus
IC3205 modules enable remote I/O access via CAN bus, acting as a gateway with diagnostic features.
Redundant Architectures
Supports high availability with redundant components and hot/warm-standby options.
Model-Based Design with MATLAB®/SIMULINK®
Facilitates control strategy development, code certification, and online testing.
Monitoring Features
Integrated web server for system monitoring, logging, and maintenance support.
Standards and Certifications
Complies with EN50155, ensuring reliability under extreme conditions, with extensive testing for durability.
Vibrations and Shock Tests
Tested according to EN50155 standards for mechanical stress durability.
Storage and Transport Conditions
Specifications for temperature and humidity ranges during storage and transport.
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Catalog excerpts

INGESYS™ TCMS-1

INGESYS™ TCMS PRODUCT OVERVIEW.

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INGESYS™ TCMS-3

© Ingeteam Power Technology, S.A. 2020 All rights reserved.

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INGESYS™ TCMS-4

© Ingeteam Power Technology, S.A. 2020 All rights reserved.

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INGESYS™ TCMS-5

Introduction INGESYS™ TCMS is a scalable, flexible, high-performance Train Control and Monitoring System design for the railway sector. A modular design with a comprehensive suite of processor modules, communication modules (TCN, CAN, PROFIBUS, ETHERNET) and I/O modules enable an optimized control solution for rail vehicles. Maximum availability is obtained through redundant configurations (Power supply modules, Processor modules, I/O modules and Communications) with a hot standby behaviour for obtaining a bumpless changeover in case of failure. An EN50155 standard compliant VCU system guarantees...

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INGESYS™ TCMS-6

Hardware overview Hardware overview 2.1 System racks Racks provide mechanical support and electrical interconnection. Two types of racks are available: a) Racks including reserved slots for power supply modules. Designed for processor or bus terminal modules powered at 3,3V or 5,0V that require an external power supply module. Power supply + Processor + 16 I/O one-slot modules Power supply + Processor + 4 I/O one-slot modules Power supply + Processor + 8 I/O one-slot modules Power supply + Processor + 2 I/O one-slot modules Redundant Power supply + Processor + 8 I/O one-slot modules b) Racks...

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INGESYS™ TCMS-7

Hardware overview 2.2 Power supply modules IC3602 / IC3603 modules power the whole system via the backplane. Different input voltages are available. The power supply modules are designed for redundant operation. Two power supplies can be connected in parallel. In case of one’s failure, the second one immediately takes control without any voltage drop. The LEDs of the malfunctioning power supply module will switch off, so that the user can identify and replace it. Redundancy operation is the well-known N+1 mode. When two power supply modules are connected in parallel the maximum output current...

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INGESYS™ TCMS-8

Hardware overview Electrical Input Voltage Output Voltage Isolation Input-Output Additional Features Reverse input voltage protection Input, 3,3V and 5,0V status indication LEDs Input and output voltage supervision Power fail indication to processor module N + 1 redundancy support Hot swap Mechanical Dimensions (WxHxD) Weight Climatic Operating Temperature Storage Temperature Relative Humidity Ingeteam Proprietary – All Rights Reserved

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INGESYS™ TCMS-9

Hardware overview 2.3 Processor modules INGESYS™ TCMS processor modules ensure the right solution in terms of performance and robustness for each application. A compact design incorporating high processing power and memory resources, communication interfaces (Ethernet, CAN ports) and storage interfaces to USB and flash devices on an EN50155 compliant platform. Different programming languages IEC61131 languages (IL, ST, SFC, LD, FBD), advanced programming languages, like MATLAB®/SIMULINK® or C/C++, with a powerful range of application-specific software libraries provide the control engineer with...

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INGESYS™ TCMS-10

Hardware overview 2.3.1 IC3102 Processor module The IC3102BE processor module enables maximum INGESYS™ TCMS functionality and performance, offering a state-of-the-art solution. These processor modules optimally integrate the real-time control characteristics and robustness, with advanced control functional features (data management, embedded web servers, communications protocols, etc). General Characteristics:  x86 500Mhz processor  2 Ethernet interfaces (10/100) M-12 connector  2 CAN interface  RTSX interface (Remote IO)  1 USB host interface  4MB RAM for user application  10MB internal...

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INGESYS™ TCMS-11

Hardware overview NVRAM Memory Internal Flash Memory Electrical Power Supply Max.Dissipated Power Additional Descriptions Watchdog Real-time clock with lithium battery 3 position working mode switch (TST/ON/OFF) 3 status indication LEDs Internal temperature supervision Self-diagnosis Hot swap Mechanical Dimensions (WxHxD) Weight Climatic Operating Temperature Storage Temperature Relative Humidity Ingeteam Proprietary – All Rights Reserved Class TX:-40ºC to + 70ºC, passive cooling -40ºC to + 85ºC 5% to 95% w/o condensing

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INGESYS™ TCMS-12

Hardware overview 2.3.2 IC3122 Processor module The IC3122 processor module is designed for medium-performance control applications with communication requirements in demanding environmental situations. Software compatible with the IC3102 processor, shares the complete set of modules (I/Os, communications modules, etc.) offering the same control architecture. General Characteristics:  ARM 400Mhz processor  2 switched Ethernet interfaces (10/100), M-12 connector  RTSX interface (Remote IO)  1 USB host interface  1,4MB RAM for user application  2MB for user application  32KB NVRAM  TEST/ON/OFF...

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INGESYS™ TCMS-13

Hardware overview Program memory NVRAM Memory 2 x 10/100 BaseTX (internally switched M-12 connector) 1 x Optical Versatile Link Serial Communications Electrical Input Voltage Input Current 0,9A (depends on output power to backplane) Output Voltage Max. Total Output Power Max.total output power must be taken into account Additional Descriptions Watchdog Real-time clock with Lithium battery 3 position working mode switch (TST/ON/OFF) 3 Status indication LEDs Internal temperature supervision Self-diagnosis Hot swap Mechanical Dimensions (WxHxD) Weight Climatic Operating Temperature Storage Temperature...

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INGESYS™ TCMS-14

Hardware overview 2.4 Input / Output modules INGESYS™ TCMS offers a complete set of digital and analog input / output modules to access process signals. Railway sector requirements have been considered in their design enabling a scalable and optimised solution. All I/O modules are EN50155 compliant. 32 x 24Vdc digital inputs, connector for terminal blocks 32 x 24Vdc digital inputs, DIN 41612 F output connector 16 x 24Vdc digital inputs 8 x 24Vdc fast digital inputs for incremental encoders 16 x 110Vdc digital inputs 8 x 24Vdc fast digital inputs for incremental encoders 32 x 24Vdc digital outputs...

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