INGESYS™ TCMS
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INGESYS™ TCMS PRODUCT OVERVIEW.

© Ingeteam Power Technology, S.A. 2020 All rights reserved.

© Ingeteam Power Technology, S.A. 2020 All rights reserved.

Introduction INGESYS™ TCMS is a scalable, flexible, high-performance Train Control and Monitoring System design for the railway sector. A modular design with a comprehensive suite of processor modules, communication modules (TCN, CAN, PROFIBUS, ETHERNET) and I/O modules enable an optimized control solution for rail vehicles. Maximum availability is obtained through redundant configurations (Power supply modules, Processor modules, I/O modules and Communications) with a hot standby behaviour for obtaining a bumpless changeover in case of failure. An EN50155 standard compliant VCU system...

Hardware overview Hardware overview 2.1 System racks Racks provide mechanical support and electrical interconnection. Two types of racks are available: a) Racks including reserved slots for power supply modules. Designed for processor or bus terminal modules powered at 3,3V or 5,0V that require an external power supply module. Power supply + Processor + 16 I/O one-slot modules Power supply + Processor + 4 I/O one-slot modules Power supply + Processor + 8 I/O one-slot modules Power supply + Processor + 2 I/O one-slot modules Redundant Power supply + Processor + 8 I/O one-slot modules b)...

Hardware overview 2.2 Power supply modules IC3602 / IC3603 modules power the whole system via the backplane. Different input voltages are available. The power supply modules are designed for redundant operation. Two power supplies can be connected in parallel. In case of one’s failure, the second one immediately takes control without any voltage drop. The LEDs of the malfunctioning power supply module will switch off, so that the user can identify and replace it. Redundancy operation is the well-known N+1 mode. When two power supply modules are connected in parallel the maximum output...

Hardware overview Electrical Input Voltage Output Voltage Isolation Input-Output Additional Features Reverse input voltage protection Input, 3,3V and 5,0V status indication LEDs Input and output voltage supervision Power fail indication to processor module N + 1 redundancy support Hot swap Mechanical Dimensions (WxHxD) Weight Climatic Operating Temperature Storage Temperature Relative Humidity Ingeteam Proprietary – All Rights Reserved

Hardware overview 2.3 Processor modules INGESYS™ TCMS processor modules ensure the right solution in terms of performance and robustness for each application. A compact design incorporating high processing power and memory resources, communication interfaces (Ethernet, CAN ports) and storage interfaces to USB and flash devices on an EN50155 compliant platform. Different programming languages IEC61131 languages (IL, ST, SFC, LD, FBD), advanced programming languages, like MATLAB®/SIMULINK® or C/C++, with a powerful range of application-specific software libraries provide the control engineer...

Hardware overview 2.3.1 IC3102 Processor module The IC3102BE processor module enables maximum INGESYS™ TCMS functionality and performance, offering a state-of-the-art solution. These processor modules optimally integrate the real-time control characteristics and robustness, with advanced control functional features (data management, embedded web servers, communications protocols, etc). General Characteristics:  x86 500Mhz processor  2 Ethernet interfaces (10/100) M-12 connector  2 CAN interface  RTSX interface (Remote IO)  1 USB host interface  4MB RAM for user application  10MB...

Hardware overview NVRAM Memory Internal Flash Memory Electrical Power Supply Max.Dissipated Power Additional Descriptions Watchdog Real-time clock with lithium battery 3 position working mode switch (TST/ON/OFF) 3 status indication LEDs Internal temperature supervision Self-diagnosis Hot swap Mechanical Dimensions (WxHxD) Weight Climatic Operating Temperature Storage Temperature Relative Humidity Ingeteam Proprietary – All Rights Reserved Class TX:-40ºC to + 70ºC, passive cooling -40ºC to + 85ºC 5% to 95% w/o condensing

Hardware overview 2.3.2 IC3122 Processor module The IC3122 processor module is designed for medium-performance control applications with communication requirements in demanding environmental situations. Software compatible with the IC3102 processor, shares the complete set of modules (I/Os, communications modules, etc.) offering the same control architecture. General Characteristics:  ARM 400Mhz processor  2 switched Ethernet interfaces (10/100), M-12 connector  RTSX interface (Remote IO)  1 USB host interface  1,4MB RAM for user application  2MB for user application  32KB NVRAM ...

Hardware overview Program memory NVRAM Memory 2 x 10/100 BaseTX (internally switched M-12 connector) 1 x Optical Versatile Link Serial Communications Electrical Input Voltage Input Current 0,9A (depends on output power to backplane) Output Voltage Max. Total Output Power Max.total output power must be taken into account Additional Descriptions Watchdog Real-time clock with Lithium battery 3 position working mode switch (TST/ON/OFF) 3 Status indication LEDs Internal temperature supervision Self-diagnosis Hot swap Mechanical Dimensions (WxHxD) Weight Climatic Operating Temperature Storage...

Hardware overview 2.4 Input / Output modules INGESYS™ TCMS offers a complete set of digital and analog input / output modules to access process signals. Railway sector requirements have been considered in their design enabling a scalable and optimised solution. All I/O modules are EN50155 compliant. 32 x 24Vdc digital inputs, connector for terminal blocks 32 x 24Vdc digital inputs, DIN 41612 F output connector 16 x 24Vdc digital inputs 8 x 24Vdc fast digital inputs for incremental encoders 16 x 110Vdc digital inputs 8 x 24Vdc fast digital inputs for incremental encoders 32 x 24Vdc digital...

Hardware overview 2.4.1 Digital input modules General Characteristics:  Status indication LEDs  Status monitoring from processor module  EN50155 compliant Specific Characteristics 32 x 24Vdc digital inputs, connector for terminal blocks 32 x 24Vdc digital inputs, DIN 41612 F output connector 16 x 24Vdc digital inputs 8 x 24Vdc fast digital inputs for incremental encoders 16 x 110Vdc digital inputs 8 x 24Vdc fast digital inputs for incremental encoders Ingeteam Proprietary – All Rights Reserved