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INGESYS CMS

Product catalog summary

Overview: The INGESYS® CMS is a condition monitoring system designed to anticipate machine anomalies by analyzing vibrations, temperature, oil condition, and more. It is particularly suited for rotary machines.

Main Features:

Modular design supporting up to 8 modules for customization.
Various input modules for data collection, including accelerometers, probes, and temperature sensors.
Data collection via MODBUS TCP, CAN, RS232, and RS485 interfaces.
Advanced diagnostic and analysis utilities with central monitoring capabilities.
Customizable report generation and alerts via email or text.

Benefits:

Early detection of potential damages.
Optimization of maintenance programs.
Reduction in downtimes and spare parts savings.
Extension of plant lifetime.

Signal Processing:

Processes signals such as acceleration, velocity, and displacement with various units and sampling rates.
Features include FFT analysis, high pass filtering, and signal averaging.
Supports order analysis and envelope analysis for detailed diagnostics.

Diagnosis and Notification:

Machine operation states are defined for consistent analysis.
Notification levels include error, prealarm, and alarm, with configurable actions per level.

Data Storage:

External Compact Flash storage with automatic retrieval to a database.
Supports up to 64 accelerometer channels and 128 general analog input channels.

Communication and Inputs:

Supports RS232, RS485, and Ethernet communication with MODBUS protocols.
Includes digital input/outputs and counter inputs with high side drive signals.

Mechanical and Environmental Specifications:

Panel mount design with variable size configurations.
Operating temperature range from -40ºC to +70ºC.
CE marked for electromagnetic compatibility.

Software:

INGESYS® CMS Tool Suite for configuration and analysis.
Features automatic data synchronization and web visualization.
Includes an automatic report generator and data management tools.

Catalog excerpts

Condition Monitoring System INGESYS® CMS determines the machine condition, anticipating the appearance of functional anomalies by the analysis of vibrations, temperature, oil condition, etc. Online condition monitoring system for rotary machines Main Features: Modular design (up to 8 modules) to support application customization. Wide range of input modules for data collection (IEPE accelerometers, Velocity and position probes, 0-10V, 4-20mA signals, Temperature sensors). Data collection through communication interfaces (MODBUS TCP, CAN, RS232, RS485). Parameter triggered data collection on user defined machine operation states. Advanced diagnosis and analysis utilities. Central monitoring of plant machines. Automatic or manual customizable report generation. Embedded Server for web visualization. Email or text message alerts for plant personnel. INGESYS® CMS Tool Suite, powerfull diagnosis & analysis software utilities, for an easy and accurate detection of upcomming failures. Benefits: ∙∙ Early detection of upcoming damages. ∙∙ Maintenance program optimization. ∙∙ Downtimes reduction. ∙∙ Spare parts saving. ∙∙ Plant

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Main Characteristics Signal processing Characteristic values RMS, Vpp, Vp, Minimum, Mean, Crest Factor, Kurtosis, Angle Delta Signal selection Time Waveform, FFT, Envelope, Envelope FFT, Order analysis Accelleration, Velocity, Displacement Sampling rates High pass filter freq. Number of spectral lines Time waveform samples Window types Hamming, Hanning, Rectangular Maximum Value, Middle Value, No Avg. Signal averaging Linear, Exponential, No Avg. [Signal number:1 to 64] Envelope carrier frequency Envelope bandwidths Order analysis Order-based signal [Rotational speed value required] Diagnosis...

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INGESYS Communication Serial data input Network communication Ethernet adapter Counter inputs Number of channels Input signal type High side drive to 24V or HTL Digital input/outputs Number of channels Up to 64 [Configurable as input or output] Signal type High side drive to 24V or HTL Output maximum current Status indications System status 2 x LED [ON: Module status. OK: Signal status] Mechanical & Environmental Mounting Size Panel Mount Min. 156x176.7x150.5 / Max. 391.75x176.7x150.5 [Configuration dependent (W mm x H mm x D mm)] Operating temperature range 0ºC to +60ºC/ -40ºC to +70ºC [Standard...

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