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OVERHEAD RAIL SYSTEM, SELECTION GUIDE

OVERHEAD RAIL SYSTEM, SELECTION GUIDE
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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 1

Overhead Rail System Models ZRAT, ZRA1, ZRA2 & ZRS2/3

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 7

ZRAT Aluminum Rail & Components Ingersoll Rand

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 8

Engineering Data for ZRAT Aluminum Rail 1. All rail and hangers must be installed in accordance with Ingersoll Rand instructions. See Overhead Rail System Installation, Operation, and Maintenance Manual (MHD56159) 2. ZRAT Rail is made of high strength aluminum alloy extrusion. 3. The rail or bridge beam provided is modular design, weld free application, and self aligning with complete bolt-together capability at all splice joints and hangers. 4. All rail sections provided are saw cut square to required length by Ingersoll Rand. All rail joints should be flush when installation is completed....

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 9

How to Order • ZRAT Aluminum Runway or Monorail PART NUMBER: 31000 - 150 INDICATES LENGTH OF RAIL IN FEET (150 = 15 FEET) INDICATES RAIL PROFILE NOTE: ALL RUNWAY RAIL WILL BE DRILLED FOR BOTH END STOPS AND SPLICE HOLES.

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 10

Standard Lengths • ZRAT/Part No. 31000 - XXX Ø 9/32" THRU HOLE 7.1 mm TYP. (2) PLACES 1.15" 29.3 mm .75" 19.0 mm Ø 3/8" 10.3 mm THRU HOLE TYP. (8) PLACES MAXIMUM LENGTH: 20 FT WEIGHT: 2.146 LB./FT.[3.194 kg/m]

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 12

Rigid Mount Hanger Kit • ZRAT/Part No. 30227 EXISTING SUPPORT STRUCTURE 1 CABLE PASSES THRU RAIL IN Ø 9/32"(7.1 mm) HOLE (FIELD DRILLED) (Dwg. 54093877) Bill of Materials Item No. 1 Suspension Bracket, Rigid Mount, ZRAT Safety Cable Assembly - 6 ft.

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 13

Block Hanger Kit • ZRAT Perpendicular/Part No. 30285 1.38" 35.0 mm CLEARANCE HOLE FOR Ø 5/8"(15.8 mm) H.H.B. (2) - HOLES REF: (Dwg. 54094081) Bill of Materials Item No. Bushing, Hanger Block, Bronze Safety Cable Assembly Close Kit (not shown) Hanger Bracket, ZRAT, Machining Hanger Block

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 14

Block Hanger Kit • ZRAT/Parallel/Part No. 30289 CLEARANCE HOLE FOR Ø 5/8"(15.8 mm) H.H.B. (2) - HOLES REF. (Dwg. 54094263) Bill of Materials Item No. 1 Bushing, Hanger Block, Bronze Safety Cable Assembly Close Kit (not shown) Hanger Bracket, ZRAT, Machining Hanger Block

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 15

Beam Hanger Kit • ZRAT/Parallel/Standard Flange/Part No. 30290 (Dwg. 54094271) Bill of Materials Item No. Safety Cable Assembly Close Kit (not shown) Hanger Kit, ZRAT, Block, Perpendicular Hanger Kit, Standard Flange Beam

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 16

Beam Hanger Kit • ZRAT/Parallel/Wide Flange/Part No. 30291 (Dwg. 54094289) Bill of Materials Item No. Safety Cable Assembly Close Kit (not shown) Hanger Kit, ZRAT, Block, Perpendicular Hanger Kit, Wide Flange Beam

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 17

Beam Hanger Kit • ZRAT/Perpendicular/Standard Flange/Part No. 30292 (Dwg. 54094297) Bill of Materials Item No. Safety Cable Assembly Close Kit (not shown) Hanger Kit, ZRAT, Block, Parallel Hanger Kit, Standard Flange Beam

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 18

Beam Hanger Kit • ZRAT/Perpendicular/Wide Flange/Part No. 30293 (Dwg. 54094305) Bill of Materials Item No. Safety Cable Assembly Close Kit (not shown) Hanger Kit, ZRAT, Block, Parallel Hanger Kit, Wide Flange Beam

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 19

A ADJUSTABLE ± .97 BOTTOM OF STEEL TO RUNNING SURFACE OF ZRAT REF. *ROD LENGTHS 24.00"(609.6 mm) AND LONGER REQUIRE CROSS BRACING. SEE ACCESSORIES SECTION. ZRAT HANGERS : A DIMENSION = ROD LENGTH + 7.61 WIRE ROPE LENGTH IN FEET -

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 20

ZRAT HANGERS : A DIMENSION = ROD LENGTH + 7.61 WIRE ROPE LENGTH IN FEET- *ROD LENGTHS 24.00"(609.6 mm) AND LONGER REQUIRE CROSS BRACING.

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 21

Close Hanger Kit • ZRAT/Standard Flange/Part No. ZHS30300 (Dwg. 54094362) Bill of Materials Item No. Close Hanger Kit Sub-assembly Hanger Bracket, ZRAT, Machining Safety Cable Assembly (not shown)

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 23

ZRAT Aluminum Trolley • 500 lbs. (226.8 kg) Capacity/Part No. 31056 6.00" 152.4 mm SAFETY CABLE HOLE 7 (Dwg. 56743677) Bill of Materials Item No. External Retaining Ring, 3/8” Trolley Wheel Assembly Trolley Guide Wheel Trolley Axle Trolley Bracket

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 24

ZRAT Aluminum Trolley • 500 lbs. (226.8 kg) Capacity/Part No. 31057 6.33" 160.7 mm 6.00" 152.4 mm 6 3 SAFETY CABLE HOLE (Dwg. 54065271) Bill of Materials Item No. External Retaining Ring, 3/8” Trolley Wheel Assembly Trolley Guide Wheel Trolley Axle Trolley Body, Machining

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 25

ZRAT Universal Trolley • 250 lbs. (113.4 kg) Capacity/Part No. 31005 5.38" 136.6 mm (Dwg. 54097209) Bill of Materials Item No. External Retaining Ring, 3/8” Trolley Wheel Assembly Trolley Guide Wheel ZRA1 Trolley Axle Trolley Body, Machining

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 26

ZRAT Swivel Assembly • Hose and Cable Adapter/Part No. 31011 NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO. 30907 - LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg. 54065263) Bill of Materials Item No. Swivel Assembly Hose and Cable Adaptor Assembly

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 27

ZRAT Hose and Cable Adapter Assembly/Part No. 31012 NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO. 30907 - LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg. 54067376) Bill of Materials Item No. Hexagonal Lock Nut, 1/4 - 20 ~ ESNA NTE

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 28

Hoist Trolley - Single • ZRAT/500 lbs. (226.8 kg) Capacity/ Part No. ZHS31058 6.33" 160.7 mm 2.75" 69.8 mm SAFETY CABLE HOLE NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO. 30907 - LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg. 54038526) Bill of Materials Item No. Hoist Bracket Assembly ZRAT Aluminum Trolley W/Bolt

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 29

NOTE: SAFETY CABLE ASSEMBLIES ARE INCLUDED IN BRIDGE CRANE ASSEMBLY. IF YOU NEED TO ORDER AN END TRUCK ASSEMBLY SEPERATELY, YOU MUST ALSO ORDER A SAFETY CABLE ASSEMBLY. REF: PART NO. 30907 - LENGTH IN FEET (EXAMPLE: 06 = 6 FEET)

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 30

End Truck Assembly - Dual • ZRAT to ZRAT/1000 lbs. (453.6 kg) Capacity/ Part No. 31060 ZRAT RUNWAY (Dwg. 54097258) Bill of Materials Item No. Hexagonal Bolt, 5/8 -11 x 4.00 Grade 5 Bridge Suspension Sub-assembly Dual Trolley Tie Bar, Machining ZRAT Aluminum Trolley W/bolt

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OVERHEAD RAIL SYSTEM, SELECTION GUIDE - 31

Bridge Crane Assembly • Example of How to Order END TRUCK ASSEMBLY BRIDGE RAIL SAFETY CABLES SHALL BE INSTALLED WITH MINIMUM SLACK, WHILE STILL ALLOWING FREE MOVEMENT OF END TRUCKS. REDUNDANT END STOP (OPTIONAL) THE BRIDGE CRANE ASSEMBLY CONSISTS OF: • ONE BRIDGE BEAM (SECTION OF RAIL) • TWO END TRUCK ASSEMBLIES (MOUNTED TO THE BRIDGE WITH A TROLLEY TO ROLL INSIDE OF THE RUNWAY, SAFETY CABLES WILL BE PRE-INSTALLED) • TWO END STOPS (ONE INSTALLED AT EACH END OF THE BRIDGE) • REDUNDANT END STOPS ARE AVAILABLE (PLEASE SPECIFY) EXAMPLE ORDER NUMBER: ZRAT 06 08 31059 R REDUNDANT END STOP...

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