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INGERSOLL RAND
Infinity Catalog - IRITS-1209-097

Infinity Catalog - IRITS-1209-097

Product catalog summary

Overview: The document provides comprehensive details on Ingersoll Rand's Force Five Infinity Air Winches, designed for offshore and harsh industrial environments. It covers specifications, features, models, and options available for these air winches.

Specifications: The winches have capacities ranging from 4,400 lbs (2000 kg) to 22,000 lbs (10000 kg) and are equipped with rugged radial piston air motors and planetary gearboxes. They meet ANSI/ASME B30.7 standards and are suitable for hazardous environments.

Models: Various models are detailed, including Utility Air Winches, Guideline & Podline Air Winches, and Man Rider™ Air Winches, each tailored for specific applications like offshore oil drilling and sub-sea equipment handling.

Features: Key features include a compact gearbox-in-drum design, multiple brake configurations, and a powerful radial piston air motor with variable speed control. The winches are flameproof and ATEX classified for zone 1 and 2 environments.

Options and Accessories: Options include variable drum lengths, grooved drums, press rollers, drum guards, and marine paint systems. Accessories feature air preparation packages and emergency lowering systems.

Performance: Detailed performance metrics are provided for each model, including lift ratings, speed, air consumption, and sound levels, along with wire rope storage capacities and model identification codes.

Safety and Compliance: Safety features include drum guards, overload protection, and emergency stop valves. The winches comply with the European Machinery Directive and EN14492-1 for power-driven winches.

Technical Tips: The document offers technical tips such as wire rope capacity estimators and fleet angle calculators to assist in selecting the appropriate winch.

Compliance and Certification: The winches meet American Bureau of Shipping (ABS) and Det Norske Veritas (DNV) standards, with options for full type approval, ensuring rigorous quality and manufacturing standards.

Ordering and Options: A guide on ordering standard equipment is provided, specifying model codes and available options like drum grooving and emergency lowering systems.

Maintenance Tips: Regular maintenance is emphasized, recommending clean, moisture-free, and lubricated air supply to prevent motor wear, with the use of air filters, lubricators, and moisture separators.

Unit Features: Compliance with the European Machinery Directive and EN14492-1 is highlighted, with features like automatic brakes, limit switches, and emergency stop devices.

Control Systems: The Electric-Over-Air Pendant Control System offers portable control pendants, NEMA 4 control boxes, and variable speed control, adaptable to most winch models.

Mechanical Details: The Accu-Spool™ system replaces conventional level winding systems, featuring a pressure-activated sensor drive and heavy-duty radial piston drive motor.

Technical Support and Warranty: Ingersoll Rand provides technical support and a one-year warranty for material handling products, with options for repair or replacement.

Power Supply & Controls: Various power supply options are outlined, including air, electric, and hydraulic systems, with customizable parameters like pressure and voltage.

Brakes & Auxiliary Holding Devices: Options include manual and automatic band brakes, disc brakes, and pawl & ratchet systems.

Wire Rope: Specifications cover diameter, type, and construction requirements, with considerations for end attachments and take-off angles.

Equipment Options: Features include limit switches, overload limiters, and compliance with EC standards, with options for air, electric, and hydraulic systems.

Paint: Options range from standard to specialized coatings like Marine 812.

Service Options: Extended warranties, spare parts kits, and service start-up/training support are available.

Additional Information: The document lists various winch series and provides contact information for Ingersoll Rand offices worldwide.

Catalog excerpts

Ingersoll Rand Force Five Infinity Air Winches

Open the catalog to page 1

3 Utility Air Winches Force Five Infinity Utility Air Winches Capacity from 4,400 lbs (2000 kg) to 22,000 lbs (10000 kg) Setting the standards in winch technology with time savings, space savings and enhanced safety, Ingersoll Rand’s line of high quality Force 5i™ Infinity air winches are known throughout the world for their rugged dependability and quality in industrial environments. Featuring heavy duty piston motors, internal gear boxes and fabricated steel frames, Infinity winches can be made in a variety of configurations to suit particular applications. Numerous options, cold weather versions...

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4 Force Five Infinity Utility Air Winches Utility Air Winches Features Rugged Compact and Safe Design • Meets ANSI / ASME B30.7 • Minimum 5:1 design factor at rated load • Top layer rated line pull. A Force 5i winch always pulls or lifts its rated capacity at any layer. • “Lift to shift” winch mounted lever throttle • Minimum 18:1 drum diameter to wire rope diameter ratio reduces wire rope wear • Compact gearbox-in-drum design • Standard design temperature range is 0°C through 60°C • Models have been design reviewed or Type Approved by ABS and DNV • Lifting lugs designed for lifting weight of...

Open the catalog to page 5

5 Force Five Infinity Utility Air Winches Utility Air Winches Specifications & Performance FA7i-24XK1G FA10i-24XK1-CE Lift Ratings at 5:1 Design Factor (Performance at 6.3 Bar - 90 PSI at air inlet when winch is operating) Model # FA2i-24XK1 FA2.5i-24XK1 FA5i-24XK1 FA5Ti-24XK1 FA7i-24XK1 FA7Ti-24XK1 FA10i-24XK1 hp 9 25.2 25.2 25.2 25.2 25.2 26.9 To p L a y e r F i r s t L a y e r Rated Speed at Stall Average Air Sound Inlet Exhaust Net Capacity Speed Rated Capacity Pull Consumption (1) Level (2) Size Size Weight lbs kg ft/min m/min ft/min m/min lbs kg f3/min m3/min db(A) NPT NPT lbs kg 4,400...

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7 Force Five Infinity Utility Air Winches Utility Air Winches Model Identification Codes How to order standard equipment Specify winch by complete model number as illustrated below. Add options in the order of their listing. Order accessories separately by part number. Example: FA7i-24XK220-14GP1 FA 7i - Capacity in lbs Drum flange height 2i = 4,400 2 .5i = 5,000 5i = 11,000 5Ti = 8,400 7i = 15,400 7Ti = 12,600 10i = 22,000 - = Std. flange height i- = Tall flange T (5Ti & 7Ti only) Series FA = Air powered 24 X 220 Drum length (1) Disc brake X = No auto disc brake K = Auto disc brake 8 12 16 20...

Open the catalog to page 8

8 Force Five Infinity Utility Air Winches FA2i-12**1 FA2i-24**1 AIR INLET 1-1/4” NPT Overall Length (MX) = Manual drum brake only (MK) = Manual drum & auto disc brakes (AK) = Automatic drum & MOTOR auto disc brake EXHAUST LIMIT SWITCH * Drum Length 1-1/4” NPT ø 10.75 [273] ø 19.0 [483] 28.4 [722] ø 14.0 [356] 8.4 [213] ø .69 [17] .50 [13] Base Length FA2i-12XK1 FA2i-24XK1 (XK) = Disc brake only Dimensions shown are inches. Dimensions in Brackets [] are mm. 24” wide Overall Length AIR INLET 1-1/4” NPT DIMENSIONS SHOWN ARE INCHES DIMENSIONS IN BRACKETS [ ] ARE mm. ø 10.75 [273] ø 19.0 [483] 8.4...

Open the catalog to page 9

9 Force Five Infinity Utility Air Winches Utility Air Winches FA2.5i Dimension Drawings - 5,000 lbs (2273 kg) FA2.5i-12**1 FA2.5i-24**1 (MX) = Manual drum brake only (MK) = Manual drum & auto disc brakes (AK) = Automatic drum & auto disc brake AIR INLET 1-1/4” NPT Overall Length LIMIT SWITCH * Drum Length MOTOR EXHAUST 2-1/2” NPT ø 10.75 [273] ø 19.0 [483] 33.0 [839] ø 14.0 [356] 8.4 [213] ø .69 [17] 0.50 [13] Base Length FA2.5i-12XK1 FA2.5i-24XK1 (XK) = Disc brake only AIR INLET 1-1/4” NPT Overall Length Dimensions shown are inches. Dimensions in Brackets [] are mm. LIMIT SWITCH* MOTOR EXHAUST...

Open the catalog to page 10

10 Force Five Infinity Utility Air Winches FA5i-16**1 FA5i-24**1 (MX) = Manual drum brake only (MK) = Manual drum & auto disc brakes (AK) = Automatic drum & auto disc brake AIR INLET 1-1/4” NPT Utility Air Winches FA5i Dimension Drawings - 11,000 lbs (5000 kg) Overall Length Drum Length LIMIT SWITCH * MOTOR EXHAUST 2-1/2” NPT ø 15.0 [381] ø 27.0 [686] 8.4 [213] 36.5 [928] ø 17.5 [445] ø .81 [21] .75 [19] Base Length FA5i-16XK1 FA5i-24XK1 (XK) = Disc brake only AIR INLET 1-1/4” NPT 15.63 [397] 31.25 [794] 35.0 [889] 1.88 [47] 2.59 [66] Overall Length Drum Length Dimensions shown are inches. Dimensions...

Open the catalog to page 11

11 Force Five Infinity Utility Air Winches Utility Air Winches FA5Ti Dimension Drawings - 8,400 lbs (3818 kg) FA5Ti-16**1 FA5Ti-24**1 (MX) = Manual drum brake only (MK) = Manual drum & auto disc brakes (AK) = Automatic drum & auto disc brake Overall Length AIR INLET 1-1/4” NPT Drum Length LIMIT SWITCH * MOTOR EXHAUST 2-1/2” NPT ø 15.0 [381] ø 35.0 [889] 8.4 [213] 42.76 [1086] ø 20.0 [508] ø .81 [21] .75 [19] 17.13 [435] 34.25 [870] 38.0 [965] Base Length 1.88 [47] FA5Ti-16XK1 FA5Ti-24XK1 (XK) = Disc brake only AIR INLET 1-1/4” NPT Overall Length Drum Length 4.2 [107] FA5Ti-MK1 with Disc Brake...

Open the catalog to page 12

12 Force Five Infinity Utility Air Winches FA7i-24**1 FA7i-36**1 (MX) = Manual drum brake only (MK) = Manual drum & auto disc brakes (AK) = Automatic drum & auto disc brake AIR INLET 1-1/4” NPT Utility Air Winches FA7i Dimension Drawings - 15,400 lbs (7000 kg) Overall Length Drum Length LIMIT SWITCH * MOTOR EXHAUST 2-1/2” NPT ø 16.0 [406] ø 30.0 [762] 42.7 [1084] ø 20.0 [508] 8.4 [213] ø .94 [24] .75 [19] 17.13 [435] 34.26 [870] 38.0 [965] Base Length FA7i-24XK1 FA7i-36XK1 1.84 [47] (XK) = Disc brake only Overall Length AIR INLET 1-1/4” NPT Dimensions shown are inches. Dimensions in Brackets...

Open the catalog to page 13

Force Five Infinity Utility Air Winches FA7Ti Dimension Drawings - 12,600 lbs (5727 kg) Utility Air Winches ' 13 FA7Ti-24**1 FA7Ti-36**1 (MX) = Manual drum brake only (MK) = Manual drum & auto disc brakes (AK) = Automatic drum & auto disc brake 34.26 [ 870] CABLE ANCHOR POCKET 'D' 'D' 'C' Overall Length AIR INLET 1-1/4” NPT Drum Length LIMIT SWITCH* MOTOR EXHAUST 2-1/2” NPT ø 16.0 [406] 42.7 [1084] 1.87 [ 47] ø 36.0 [914] 8.4 [213] ø 20.0 [508] ø .94 [24] .75 [19] Base Length FA7Ti-24XK1 FA7Ti-36XK1 (XK) = Disc brake only AIR INLET AIR INLET 1-1/4” NPT 1-1/4” NPT 17.13 [435] 34.26 [870] 38.0...

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