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Industrial Lifting Equipment

Industrial Lifting Equipment
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Industrial Lifting Equipment

Product catalog summary
Overview: The ILE Catalogue 2010 by Ingersoll Rand provides comprehensive details on industrial lifting equipment, focusing on air winches, chain hoists, and related products. The document highlights safety, reliability, and efficiency, especially in potentially explosive environments.
Lifting Air Winches:
  • Features a lightweight, compact design with a high-efficiency planetary gearbox and a reliable gear type air motor.
  • Includes safety features like a self-adjusting automatic disc brake, CE compliance, drum guard, emergency stop, and overload protection.
  • Models such as LS2-300R, LS2-600R, and LS-1500R are detailed with specifications for rated capacity, lifting speed, and air consumption.
Pulling Air Winches:
  • Designed for flat surface pulling applications with a 3.5:1 design factor.
  • Equipped with a free spooling clutch and robust construction.
  • CE models include drum guard and emergency stop features.
  • Models like PS2-1000R and PS2400R are specified for pulling force, air consumption, and rope capacity.
Air Chain Hoists:
  • Constructed with high-strength aluminum housing and corrosion-resistant load chain.
  • Features a 100% duty cycle motor, low air consumption, and precise load positioning.
  • Safety features include an automatic disc brake, limit switches, and emergency stop button.
  • Models such as CL125K, CL250K, and CL500K are detailed with lifting speed, air consumption, and sound pressure specifications.
Compliance and Safety:
  • All equipment complies with the European Machinery Directive and relevant EN standards.
  • ATEX marking ensures suitability for potentially explosive atmospheres.
Ordering Information:
  • Instructions for specifying models, control types, and customization options are provided.
  • Accessories like trolleys and airline assemblies enhance functionality.
Specifications:
  • Air chain hoists have capacities from 250 kg to 2000 kg, with details on control response times and valve spacing based on hose length.
  • Valves are required from 19 ft (5.8 m) of pendent hose length, with specific requirements for longer hoses.
Procedures:
  • Valves are part of the Ingersoll Rand ARO Series airline accessories and must be ordered separately.
  • Standard emergency stop features are included on pendent controls.
Norms and Standards:
  • Hoists comply with the European Machinery Directive 2006/42/EC and EN 14492-2 standards.
  • Includes main air emergency stop and overload protection devices on certain models.
Recommendations:
  • MLK Series is recommended for potentially explosive atmospheres, with spark-resistant versions for zone 1.
Key Features:
  • Rugged construction with high-strength aluminum housing and corrosion-resistant load chain.
  • High lifting and lowering speeds with low air consumption.
  • Safety features include self-adjusting automatic disc brakes and limit switches.
  • Versatility with numerous adaptation options, including chain containers and CE compliant versions.
Data Summary:
  • Tables provide model numbers, rated capacities, lifting speeds, and dimensions for various configurations.
  • Information on air consumption and sound pressure levels is included, measured per EN 14492-2.
Additional Products:
  • Includes details on LIFTCHAIN® air hoists, manual lever hoists, hand chain hoists, and manual trolleys.
  • Specifications for PT Series Plain Trolleys, GT Series Geared Trolleys, Pneumatic Balancers, and more are provided.
Contact Information: Customers are encouraged to contact their nearest distributor or visit the Ingersoll Rand website for more information.
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Catalog excerpts

Industrial Lifting Equipment-1

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:09 Page 1 Industrial Lifting Equipment Safety Reliability Efficiency Expertise

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Industrial Lifting Equipment-2

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:09 Page 2 Lifting Air Winches LIFTSTAR® Portable Winches - Reliable and Safe Lightweight and compact design Versatile – Easy to carry. Robust steel construction. Insensitive to dust and humidity. High efficiency planetary gear box – Integrated inside winch drum keeping size to a minimum. 5:1 design factor. LS2-600R-L-CE Rated capacity calculated at drum top layer A LIFTSTAR® winch will always lift its rated capacity at any layer of rope. At rated load, its lifting speed is constant at all layers. Reliable gear type air motor Better ability...

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Industrial Lifting Equipment-3

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:10 Page 3 How to order LIFTSTAR® Air Winches To order your winch, specify complete model as shown below: LIFTSTAR® CE marked models are compliant with the European Machinery Directive 2006/42/EC and the European Standard for Power Driven Winches EN 14492-1. These models include as standard the following safety features: Drum guard and emergency stop (standard on CE version) Limit switches (standard on CE version) Overload protection (standard on CE version) G C – L S 1 5 0 0 R ATEX Compliance Series and capacity M – L Control type L Lever...

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Industrial Lifting Equipment-4

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:10 Page 4 Pulling Air Winches PULLSTAR® Portable Winches - Reliable and Safe Designed for pulling applications Intended for use on flat horizontal surfaces – Free Spooling clutch allows operators to manually position wire rope. 3.5:1 design factor. Rated capacity calculated at lowest rope layer, corresponding to the maximum pulling force allowed. Lightweight and compact design Versatile – Easy to carry. Robust and all steel construction. Insensitive to dust and humidity. High efficiency planetary gear box – Integrated inside winch drum...

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Industrial Lifting Equipment-5

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:10 Page 5 How to order PULLSTAR® Air Winches To order your winch, specify complete model as shown below: PULLSTAR® CE marked models are compliant with the European Machinery Directive 2006/42/EC and the European Standard for Power Driven Winches EN 14492-1. These models include as standard the following safety features: Drum clutch (standard on all PULLSTAR® Series) Drum guard (standard on CE version) G C – P S 2 4 0 0 R ATEX Compliance Series and capacity PHS control (with emergency stop as standard on CE version) Emergency stop (standard...

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Industrial Lifting Equipment-6

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:10 Page 6 Air Chain Hoist - 125 to 500 kg Capacity CLK Compact, High Performance and Durable Hoist Lightweight and durable Robust high strength aluminium housing – Easy to transport. FEM/ISO mechanism classification 1Am/M4 . Up to 800 hours of operating time without any maintenance ! Insensitive to dust and humidity. Corrosion resistant load chain for better protection and longer life. Durable powder coated paint finish. Bottom hook on anti-friction needle type thrust bearings. New Efficiency 100% duty cycle multi-vane motor – Avoids downtime....

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Industrial Lifting Equipment-7

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:10 Page 7 How to order CLK Air Hoists To order your hoist, specify complete model as shown below. C L 2 5 0 K – 2 Control type Series / load capacity CL125K CL250K CL500K C Suspension – Lift in ft A Fixed lug (Rigid mounting part for RT010A trolley) C Swivel top hook 2 Full fow pendent control 125 kg 250 kg 500 kg 1 0 Standard emergency stop on pendent control Ingersoll Rand ARO Series Airline accessories (J123 option). C 6 Lower hook Control length in ft Options 6 6 feet (1.8 m) U – E J12 Airline filter and lubricator assembly J123 Airline...

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Industrial Lifting Equipment-8

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:10 Page 8 Air Chain Hoist - 250 to 1000 kg Capacity MLK Heavy Duty, High Speed Production Hoist Rugged construction for severe duty use Robust high strength aluminium housing with durable powder coated paint finish. Insensitive to dust and humidity. 100% duty cycle multi-vane motor – Avoids downtimes. Corrosion resistant load chain. ML500K-2C10-C6-E Efficiency MLK Series are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2...

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Industrial Lifting Equipment-9

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:10 Page 9 How to order MLK Hoists To order your hoist, specify complete model as shown below. For hoists with trolley, specify beam size, type and flange width. MLK CE marked models are compliant with the European Machinery Directive 2006/42/EC and the European Standard for Power Driven Hoists EN 14492-2. They include as standard a main air emergency stop (not available with pull cord control). MLK under manual trolley U – E H A Control type Suspension Lift in ft Control length in ft 1 Cord control (not available for hoist under motorized...

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Industrial Lifting Equipment-10

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 12:10 Page 10 Air Chain Hoist - 250 to 2000 kg Capacity PALAIR® PLUS Hoist for Precise Positioning Precise positioning Exclusive gear type air motor with high starting torque offering precise spotting capability. Infinitely variable speed control through pilot pendent. Rugged and compact design, Compact and lightweight aluminium body. High power to weight ratio (e.g. 24 kg for 2 ton capacity). 100% duty cycle gear motor – Insensitive to dust and humidity or contaminated air. Corrosion resistant load chain. PALAIR PLUS under motorised trolley...

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Industrial Lifting Equipment-11

ILE Catalogue 2010-ENGLISH ok:Mise en page 1 19/05/10 11:56 Page 11 How to order PALAIR® PLUS Hoists P A L 5 0 0 K – 3 Capacity Series PAL PALAIR® H U 3 M 2 Suspension Fixed lug mount Swivel top hook Plain rigid universal trolley PRUW Plain rigid universal trolley for wide beam GRU Geared rigid universal trolley GRUW Geared rigid universal trolley for wide beam HU Vane motor driven universal trolley HUW Vane motor driven universal trolley for wide beam 2 One motor PHS pendent 3 Two motor PHS pendent (for hoist & trolley) 3M2 Standard: 3 m height of lift and 2 m of control A C PRU PALAIR® PLUS...

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