Ergonomic Handling Systems

Contents Offering full-service capabilities tailored to our customers'needs: Engineering ► Feasibility study ► Concept design ► Simulation ► System design ► 2D and 3D CAD Project management ► Dedicated project manager ► Project planning ► Coordination ► Execution ► Installation and start-up support ► Training ► Preventive maintenance ► Calibration and repair service ► Technical support The rising importance of ergonomics Ergonomics (literally, the science of work) is the key to designing a better workplace, where tool, task and operator come together with a minimum of stress. A minimum of stress...

Selection Guide Three building blocks to a complete ergonomic handling solution OVERHEAD SUPPORTS Ceiling-supported workstations crane and monorails (page 7) • Capacities up to 1360 kg • or use when there is limited floor F space and adequate ceiling structure to support the load • apable of mounting C parallel or perpendicular to overhead support steel • rovides rectangular coverage P for a single workstation, or an entire assembly line with multiple bridge cranes • Provides simple single-axis transfer • urved sections available for monorail systems C • Capacities up to 860 kg • 360 degrees...

Rail Systems Ceiling-supported workstations cranes Ideal for high-volume production environments with limited floor space. Capable of mounting parallel or perpendicular to overhead support steel. Provide rectangular coverage for a single workstation, or an entire assembly line with multiple bridge cranes. Capacities up to 1400 kg. Rail Systems The backbone of any ergonomic material handling system Ingersoll Rand offers: Ceiling-supported workstation bridge cranes Monorails Safety first Ingersoll Rand’s primary and vital concern is safety. Safety factor: all components are rated at a 5 to 1 safety...

Rail Systems Profiles Quality steel and aluminum rail systems Ingersoll Rand rails are available in two different materials and five different sizes to meet your specific material handling needs. The enclosed rail systems design reduces the accumulation of dirt and grime on the internal rolling surfaces, thus reducing rolling effort. Advanced load trolleys The Ingersoll Rand rail systems ► Lightweight and ergonomic: less than 1 percent rolling resistance ► Modular and flexible: bolted together; no welding required ► Clean, maintenance-free operation: no lubrication required ► Safety: designed...

Rail Systems Rail Systems While Ingersoll Rand offers both articulating and rigid end trucks to match the material handling application, the primary system sold utilizes the articulating end truck. This feature maximises the ability of the operator to precisely position loads, by allowing him to move only the portion of the bridge crane near the load. This results in dramatic improvements over typical rigid end truck systems, which require the user to move the entire mass of the bridge crane for each operation. Ingersoll Rand offers a wide variety of hangers to attach to virtually any type of...

Rail Systems Components Power supply End stop Part no. 31022 Part no. 30275 Part no. 30183 Part no. 30804 Part no. 30808 Part no. 31024 Part no. 30277 Part no. 30185 Part no. 30806 Part no. 30810 Air supply kits: Available in both 3/8" and 1/2" to fit application needs Includes filter regulator to ensure clean regulated air supply Provides complete utilisation of the bridge and runway system Inspection gate Part no. 30738 Part no. 30738 Part no. 30733 Part no. 30733 Part no. 30733 Part no. 31020 Part no. 30231 Part no. 30057 Part no. 30515 Part no. 30515 Bridge crane air supply Inspection gate...

Jib Cranes Solutions for compact workstations ► Precision: made from precision Ingersoll Rand aluminum rail, resulting in a lightweight, easy-to-move boom with low rolling resistance for smooth travel. Jib Cranes Features The Ingersoll Rand Jib Crane with a rail option use precision Ingersoll Rand Enclosed Track rail for the boom, resulting in an ergonomic, lightweight boom with best-in-class rolling resistance. ► Ergonomic: Ingersoll Rand aluminum rails offer less than 1% of rolling effort. ► Cost Effective: Jib cranes are an inexpensive solution for short transfer applications. Boom length...

Jib Cranes 700J Series Floor mount 220° 800J Series Floor mount 360° ZRA1 aluminum boom (up to 165 kg) Standard underclearance 3m and 3.65 m ZRA1 aluminum boom (up to 372 kg) With 3.65 m standard underclearance (1) Any special lengths, please consult factory. ZRA2 aluminum boom (up to 725 kg) Standard underclearance 3m and 3.65 m Any special lengths, please consult factory. ZRA2 aluminum boom (up to 372 kg) With 3.65 m standard underclearance (1) 700J Series Wall mount Model no. 900J Series 150 mm (except ZRA2 with 5.5 m boom: 200 mmm) 235 mm (except ZRA2 with 5.5 m boom: 300 mmm) 900J Series...

Jib cranes model identification codes 700J Series (example: 7360JA2F50300-EU) Style 7 = 700 Series, 220° rotation Load capacity E.g. 360 = 360 kg (Load capacities available: floor mount models: 90, 115,165, 360, 520 and 725 kg — wall mount models: 110, 245, 360, 45(0, 770 and 860 kg) Mount type F = Floor W = Wall 800J & 900J Series (example: 9055JA2TF06144) Style 8 = 800 Series, 360° rotation 9 = 900 Series, 360° rotation Rail type A1 = ZRA1 (800J Series) A2 = ZRA2 (800J Series) A2T = ZRA2T (900J Series only) Mount type F = Floor Underclearance Standard underclearance = 3.65 m (Max. underclearance...

BW-Series Pneumatic Balancers Features Meeting the needs of today's material handling applications requires an ergonomic lift assist that interacts with the operator. The balancer offers lifting solutions to meet these needs through float and built in safety features. The Ingersoll Rand pneumatic balancer ► Precise, strain-free positioning: float leaves both hands free to raise, lower, or shift the load with virtually no resistance; no more "hoist control" hit-and-miss spotting. ► Simple adjustment: clear access to air-flow calibration controls allows quick, easy adjustment of the float. ► Rugged...