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Ingersoll Rand
ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035

ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035

Product catalog summary

Overview: The document provides a comprehensive overview of Ingersoll Rand's ergonomic handling systems, focusing on customized solutions to enhance productivity and efficiency across various industries. It outlines the company's global presence, service offerings, and product specifications.

Global Solution Centers: Ingersoll Rand offers engineering services including feasibility studies, concept design, simulation, system design, and CAD modeling to tailor solutions to customer needs.

Custom Solution Process: The process involves project management with dedicated managers, planning, coordination, and execution to ensure successful implementation.

Industries Served: The company caters to diverse sectors such as aerospace, automotive, electronics, food and beverage, medical, and more.

Service Offerings: Includes installation, start-up support, training, preventive maintenance, calibration, repair services, and technical support.

Ergonomic Handling Systems: The document details various systems like rail systems, jib cranes, balancers, arm systems, hoists, and handling devices designed to maximize productivity while minimizing operator fatigue.

Product Specifications: Detailed specifications for different systems are provided, including capacities, mounting options, and application suitability. For example, rail systems offer capacities up to 3,000 lb and are available in ceiling-supported or freestanding configurations.

Safety and Standards: Emphasizes safety with features like safety cables, redundant end stops, and compliance with national and international standards.

Accessories and Components: A range of accessories is available to customize systems, including power and air supply kits, load trolleys, and safety components.

Technical Resources: Ingersoll Rand provides detailed technical resources, including CAD files and technical reference drawings, to assist in system configuration and installation.

Conclusion: Ingersoll Rand's ergonomic handling systems are designed to provide efficient, safe, and customizable solutions for a wide range of industrial applications, backed by extensive technical support and global service capabilities.

Jib Cranes Overview: The document provides detailed specifications and configurations for Ingersoll Rand Jib Cranes, focusing on their ergonomic design, capacity, and installation requirements. It outlines the selection process for different jib crane models and their applications in various work environments.

Specifications: The Ingersoll Rand Jib Cranes offer 220° or 360° rotation, with options for floor or wall mounting. They are available in standard or low-profile designs, with capacities up to 2,000 lbs. The cranes use precision Ingersoll Rand Enclosed Track rail for the boom, ensuring lightweight and ergonomic operation.

Design and Features: The cranes are designed to meet or exceed AISC Steel Construction Manual, ANSI B30.11, and ANSI MH27.2 standards. They feature a unique single contact point, tapered roller bearing design for easy rotation, and are made from precision aluminum or steel rail for low rolling resistance.

Installation Requirements: A minimum of a 6" thick reinforced concrete floor is required for floor-supported jib crane systems. Consultation with a registered structural engineer is recommended to ensure compliance with local building codes and to address seismic loading considerations.

Model Configurations: The document lists various models with specific boom lengths, capacities, and weights. It includes detailed tables for different series such as the 700J, 800J, and 900J, highlighting their rotation capabilities and mounting options.

Selection Process: The selection process involves choosing the appropriate jib style, capacity, rail type, mount type, boom length, and underclearance based on the specific application requirements.

Conclusion: Ingersoll Rand Jib Cranes provide a cost-effective and reliable solution for short transfer applications, with configurations to suit light, medium, and heavy-duty needs. They are designed for ease of use and installation, making them suitable for compact workstations.

Zimmerman Series Overview: This document provides detailed specifications and options for Ingersoll Rand's Zimmerman Series Jib Cranes and Pneumatic Balancers, focusing on their features, capacities, and control options.

Specifications: The document outlines base plate dimensions for different duty levels of the 900J series, including light, medium, and heavy-duty options. It also lists part numbers for various accessories like air supply kits and electrification kits.

Accessories: Accessories include adjustable boom rotation stops and various jib series with specific rotation capabilities. Part numbers for different boom lengths and capacities are provided.

Pneumatic Balancers: The document highlights the advantages of Ingersoll Rand Pneumatic Balancers, such as precise positioning, low air consumption, and clean operation. It details the Z Brake Safety Retraction System and Z Stop features for enhanced safety.

Control Options: Various control options are available, including pendant, servo, and high/low/no load controls, each suitable for different applications like tool balancing and precision assembly.

IntelIFT Series Balancers: The IntelIFT series offers intelligent lifting systems with features like self-balancing, hands-on maneuvering, and robust design. Control options include pendant and force-sensing controls.

Selection Tips: Tips for selecting the appropriate balancer based on operating capacity and air pressure are provided, along with guidelines for working load limits.

Suspension Options: The document lists various suspension options compatible with different rail systems and provides part numbers for replacement parts and ergonomic control handles.

Conclusion: Ingersoll Rand's Zimmerman Series offers a comprehensive range of lifting solutions with customizable options to meet diverse industrial needs, emphasizing safety, efficiency, and ergonomic design.

Safety Device Selection Tips: Operating capacity is influenced by plant air pressure, decreasing by 1% for every 1 psi below 100 psi. For example, at 50 psi, a 200 lb capacity balancer operates at 100 lb. For lifting applications, the working load should not exceed 80% of the operating capacity, including the weight of the part and handling device. The IC control option requires a force sensing load cell mounted to the end effector.

InteLIFT Model Driver: Control options include basic (IB), pendant control (IA), force sensing control (IC), and straight electric cable control (IS). Type options include wire rope (W). Capacity options are specified in model number tables. Travel and suspension options are detailed in model number tables. Voltage options include 115V and 230V, both at 50/60 Hz single phase. Power cord options include a 6 ft cord or none. Z-Stop option adds length to the device.

Zimmerman IntelIFT Series Balancers: These balancers offer integrated solutions with a range of end effectors for efficiency. Features include a grounded, fault-protected electrical system with memory for function reinstatement after power interruptions. The warehouse-handling device is versatile, mimicking human motion for picking and placing parts of various weights and sizes. The engine-handling device includes features like auto clamp, interlock, and weight sensing with automatic alarm.

Medium-Duty Balancers: Safety devices prevent load dropping due to spring breakage. Available in short and long cable versions with capacities ranging from 2.2 to 30 lb. Locking balancers offer additional safety features.

Spring Balancers: Available in medium, heavy, and super-duty models with capacities from 1 to 363 pounds. Safety locking devices prevent tool dropping if the spring fails. Easy-to-use controls for accurate spring adjustment.

Arm Systems: Designed for ergonomic reach and precise, strain-free positioning. Available in three styles: articulating, parallel link, and vertical mast. Capacities up to 1,000 lb with integrated air supply to prevent tangling.

Zimmerman Series Arm Systems Overview: The document provides detailed specifications and configurations for various series of Zimmerman Series Arm Systems, including the 700C, 713, 720, and 600 Series arms. It also covers the Ingersoll Rand Quantum Electric Hoists.

700C Series Arm: This section outlines the dimensions and configurations for the 700C Series arm, including top and bottom mount options. It emphasizes the need for option selection in the base model configuration.

713 Series Arm: Features include a mid-mount balancer, over-under boom design with 360° articulation, and various mounting options. Arm lengths range from 6 to 10 feet, with capacities from 150 to 500 lbs. Detailed dimensions for top and bottom mounts are provided.

720 Series Arm: This series features an end-mount balancer and is available only in a 150 lb capacity. It shares similar design features with the 713 Series, including arm lengths from 6 to 10 feet.

600 Series Arm: The 600 Series offers both single and dual mast configurations, accommodating loads up to 1,000 lbs with up to 100 inches of travel. It includes options for rigid mast guides and 360° arm rotation.

Mounting Accessories and Controls: Various mounting accessories, control options, and carriage assemblies are detailed, including pendant controls and balance control systems.

Quantum Electric Hoists: The Quantum Series offers lifting capacities from 1/8 to 1 metric ton, featuring smooth operation, durability, reliability, and safety. The hoists include advanced motor brakes and ergonomic pendant controls.

Quantum Series Electric Hoists: These hoists offer lifting capacities from 1/8 to 1 metric ton. They are available in single-speed and dual-speed models, with various motor horsepower and amperage ratings. The Handy Handle control allows for precise operation, and the hoists can be customized with options like chain containers and pendant controls.

MLK Series Air Hoists: Designed for continuous operation in severe-duty environments, these hoists offer precision control and durability with interchangeable parts for easy maintenance. They feature a heat-treated planetary gearing system and a dependable disc brake.

CLK Series Pneumatic Hoists: These hoists are known for their durability, flexibility, and quiet operation. They offer high lifting speeds and precision control, making them suitable for various applications. The air motor is highly efficient, consuming minimal air while lifting and lowering loads.

Zimmerman Series Handling Devices: These devices are designed for ergonomic interaction between man and machine, offering safety, flexibility, and productivity enhancements. They include vacuum handling devices, signature bundle handlers, and rotary action handlers, each with specific features for different applications.

Custom Devices: Ingersoll Rand provides custom material handling systems tailored to specific needs, offering a range of solutions from simple to complex devices. These systems are designed to improve comfort and effectiveness in various industries.

Torque Tube Models and Suspension Kits Overview: This document provides technical specifications and details for Ingersoll Rand's torque tube models and suspension kits, including part numbers, torque capacities, lift capacities, weights, and travel distances. It also includes information on optional accessories and global contact details for Ingersoll Rand.

Specifications:

Torque Tube Models: The document lists several models such as IRZ-TT-100, IRZ-TT-250, IRZ-TT-500, and IRZ-ZA-500, with torque capacities ranging from 74 ft-lbs (100 Nm) to 368 ft-lbs (500 Nm), and lift capacities from 60 lbs (27 kg) to 150 lbs (68 kg).
Suspension Kits: Available in single and dual trolley configurations, suitable for applications up to 150 Nm. The kits include various rail profiles and weights.

Procedures and Recommendations:

Includes regulator assembly and hose fittings for cylinder supply.
Guided lifting and effortless vertical travel are facilitated by cylinder guides and super linear bearings.
Universal mounting plates allow for easy integration of tool holders and handling devices.

Warnings and Compliance:

This equipment is not designed for transporting people or lifting loads above people. Users must ensure compliance with applicable regulations.
Product specifications are subject to change without notice.

Global Contact Information: The document provides contact details for Ingersoll Rand offices in China, France, India, Mexico, North America, and Russia.

Catalog excerpts

Ergonomic Handling Systems

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Custom Ergonomic Handling Systems Custom Multi-Spindle Fastening Systems Custom Solution Process Order Receipt Customer Procurement Customer Installation Fabrication Service Offering full-service capabilities tailored to our customers' needs: Engineering ► Feasibility study ► Concept design ► Simulation ► System design ► 2D and 3D CAD Service ► Installation and start-up support ► Training ► Preventive maintenance ► Calibration and repair service ► Technical support l ^ tngcrs&lt faind Project management Served industries include: ► Aerospace ► Appliance ► Automotive ► Defense / military...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-3

1. he applied science of equipment design, as for the workplace, intended to maximize productivity by T reducing operator fatigue and discomfort. 2. esign factors, as for the workplace, intended to maximize productivity by minimizing operator fatigue D and discomfort. See also: Ingersoll Rand Since 1959, Ingersoll Rand has been at the forefront of developing ergonomic solutions for lifting, manipulating, and transferring loads by offering a complete line of products designed to maximize productivity while simultaneously minimizing operator fatigue and discomfort. No matter what your requirement,...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-4

Three Building Blocks to a Complete Ergonomic Handling Solution OUFRHFan SUPPORT Rail System (pg 6) Freestanding Workstation Crane (pg 7) Ceiling-Supported Workstation Crane (pg 7) Capacities up to 2,000 lb Floor supported to eliminate the need for overhead support structure For use when there is adequate floor space and /or the ceiling structure cannot support the load Provides rectangular coverage for a single workstation, or an entire assembly line with multiple bridge cranes Capacities up to 2,000 lb Allows user to move load via up / down controls then float mode allows for precision manual...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-5

• Capacities up to 2,000 lb • 360 degrees of circular coverage area • Available with up to 14 ft (12 ft standard) boom underclearance • Floor and wall mounting options • Standard and low profile configurations • Useful for short transfer applications less than 20 ft • Capacities up to 1,000 lb • reat for reaching in, under, and G around obstacles to precisely and effortlessly position loads • Column or overhead mounting options • vailable in three styles: articulating, A parallel link, and vertical mast • Up to 10 ft of horizontal reach • Capacities up to 150 lb • ertical travel range of V up...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-6

Ingersoll Rand offers: Ceiling-supported workstation bridge cranes Freestanding workstation bridge cranes Monorails Ingersoll Rand Rail Systems are now MMA-Certified. MMA-CERTIFIEDMONORAIL)::, ■turacturrn1^ IVilriird frmrk ViurH* Meets or Exceeds ANSI MH27.1 or MH27.2

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-7

► Ideal for high-volume production environments with limited floor space ► Capable of mounting parallel or perpendicular to overhead support steel Hanger assembly Safety cable assembly ► Provide rectangular coverage for a single workstation, or an entire assembly line with multiple bridge cranes Support steel Bridge crane Freestanding workstation bridge cranes: ► Floor supported to eliminate the need for overhead support structure ► Available in 1/4, 1/2, and 1 ton capacities and 4, 6, 8, 10, and 12 column designs to cover lengths up to 105 ft or more ► Lindapter® adjustable toe clamps make it...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-8

Profiles: Quality steel, aluminum, and stainless steel rail systems Ingersoll Rand rails are available in three different materials and five different sizes to meet your specific material handling needs. The enclosed rail systems design reduces the accumulation of dirt and grime on the internal rolling surfaces, thus reducing rolling effort. The Ingersoll Rand Rail Systems ► Lightweight and ergonomic — Less than 1 percent rolling resistance ► Precision running surface — Aluminum, steel, and stainless steel available ► Modular and flexible — Bolted together; no welding required ► Clean, maintenance-free...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-9

Zimmerman Series Rail Systems Pivoting hanger Components: Safety first The primary and vital concern of Ingersoll Rand is safety. Safety cable Deflection — Ingersoll Rand rail is designed to not exceed 1/450 of span, in accordance with ANSI B30.11 monorail and underhung cranes S afety cables We require the use of safety cables at all moving (hanger — and end-truck) suspension points R edundant end stops Available for extra safety — Load ratings Clearly marked on both sides of bridge cranes — S afety factor All hardware components are rated at a 5 to 1 safety factor — based on meticulous...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-10

Zimmerman Series Rail Systems Accessories: Power supply TOP VIEW Air bracket assembly Air supply kits: A vailable in both 3/8" and 1/2" to fit application needs I ncludes filter regulator to ensure clean regulated air supply P rovides complete utilization of the bridge and runway system Pipe fittings Electrical supply kits: Pre-coil hose SIDE VIEW A vailable with or without flat conductor cable Wire rope clamps Thimbles Shut-off valve S ecured to rail system eliminating interference with operator Straight hose assembly Air regulator and gauge assembly Additional accessories: Assorted load trolleys...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-11

Zimmerman Series Rail Systems Additional resources: The Assembly Configuration Engine (ACE) ACE is extremely flexible, enabling you to quote projects in a variety of ways. You can use ACE as a simple, guided selling tool to automatically configure systems based on relatively few inputs, or you can put it to use as a fully customized system with multiple options that you pick and choose. Quoting with the tool is simply a matter of selecting the type of rail system(s) needed, entering customer requirements, choosing accessories and parts, then inputting customer information for the proposal. It’s...

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ERGONOMIC HANDLING SYSTEMS - IRITS-0309-035-12

Jib Cranes Solutions for compact workstations Ingersoll Rand offers: 220° or 360° rotation Floor or wall mount Standard or low profile Capacities to 2,000 lb

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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