1. Catalogs
  2. INGERSOLL RAND
  3. BOP HANDLING SYSTEM
cad

BOP HANDLING SYSTEM

BOP HANDLING SYSTEM
1 / 13 PagesView full catalog

BOP HANDLING SYSTEM

Product catalog summary
Introduction
Ingersoll Rand has over 50 years of experience in designing, manufacturing, and servicing Blowout Preventer (BOP) Handling Systems, which are essential for lifting applications in the oil and gas industry.
Specifications and Compliance
The BOP Handling Systems comply with specifications from regulatory bodies such as the Norwegian Petroleum Directorate, UK HSE, and others. They are manufactured in ISO9001:2015 certified factories.
Modular Design
The systems feature a modular design that allows customization in headroom size, bottom attachment, and control type, enhancing safety and cost-effectiveness.
Safety and Standards
CE marked models comply with European machinery directive No 2006/42/EC and EN 14492-2 standards, including features like emergency stops and overload protection. Specific models are designed for ATEX zone 1 and 2.
Standard Features
All models include steel/cast iron construction, a 5:1 design factor, automatic fail-safe brakes, and articulated trolleys. Air-operated systems have variable speed control, while hydraulic systems offer joystick control.
Reliability and Corrosion Protection
The systems use corrosion-resistant materials and undergo rigorous testing. Optional features include rack and pinion trolley drives and spark resistance packages.
Documentation
Comprehensive documentation is provided, including test reports and manuals in multiple languages.
Product Variants
Various series such as BS, BHS, LBS, and ULBS are detailed, each with specific motor types and configurations.
Specifications
The document outlines specifications for air and hydraulic motor models, with capacities ranging from 25 to 250 tons, complying with European Standard EN14492-2.
Controls
The systems can be controlled using pendants and consoles, with options for remote control and emergency stop buttons on CE versions.
Air Supply
Air hose kits and festooning trolleys are available for creating supply lines, with specific models for ATEX zone 1 areas.
Options and Accessories
Options include spark-resistant packages, sandblasting, paint systems, and witness tests for certifications.
Hydraulic Motor Models
The BS, LBS, and ULBS series feature low noise levels, sensitive variable speed control, and automatic fail-safe brakes.
Custom Design Solutions
Custom solutions include wireless controls and retention lugs, designed for harsh environments.
How to Order
Instructions are provided for ordering, specifying options for power type, beam profile, and control type.
Trolley Selection and Specifications
Two trolley sizes are available, with a selection chart detailing series capacity and flange adjustment.
Encompass Recertification Program
The program extends the life of BOP Handling Systems, offering benefits like extended warranties and reduced repair costs.
Standard Models Quick Selection Chart
Specifications for various trolley models are provided, categorized by motor type and series.
Company Overview
Ingersoll Rand provides technology-driven solutions, emphasizing expertise, productivity, and efficiency.
See more

Catalog excerpts

BOP HANDLING SYSTEM-1

25 to 250 Metric Tons Capacity

 Open the catalog to page 1
BOP HANDLING SYSTEM-2

THE OIL & GAS INDUSTRY For over 50 years, Ingersoll Rand has ® designed, manufactured, and serviced hundreds of Blowout Preventer (BOP) Handling Systems for all the major drilling contractors and oil companies MODULAR CONCEPT Our tough systems feature a new modular “platform” design that can accomodate either gear or piston air motors, as well as hydraulic versions. Find the right headroom size, choose your bottom attachment and control type, Ingersoll Rand engineers designed this concept to make things simple for you. This modular design combined with our commitment to safety and quality allows...

 Open the catalog to page 2
BOP HANDLING SYSTEM-3

STANDARD FEATURES STANDARD FEATURES ALL MODELS • All steel/cast iron construction • 5:1 design factor on load bearing parts • Group Mechanism: FEM 1Bm (ISO M3) • -20°C design temperature • Automatic Fail Safe multi disc brake on hoist and trolley (Self-locking worm drive gear box on BHS trolley) • Fully enclosed planetary gear box • Articuled trolley allowing side pulling operations of + / - 20°(not available on LBS and ULBS series) SPECIFIC TO AIR OPERATED SYSTEMS • 2 motors “PHS” variable speed pendant control (one per hoist) • 9 meter of control drop • Pneumatic limit switches for over-travel...

 Open the catalog to page 3
BOP HANDLING SYSTEM-4

OPTIONAL FEATURES STANDARD FEATURES CORROSION PROTECTION • Corrosion resistant load chain • Corrosion resistant Marine paint • Corrosion resistant bolting (Stainless steel up to M10, hot dip galvanized > M10) TESTING • Test at nominal load of speeds and controls • Dynamic test at 110% of Safe Working Load • Brake Static test at 125% of SWL • Adjustment of overload protection as per EN14492-2 (CE certified models only) DOCUMENTATION • Test Reports, Technical Datasheets • Installation and safety manual in multiple languages • Spare parts manual (English only) • Instruction manual (English only)...

 Open the catalog to page 4
BOP HANDLING SYSTEM-5

BS SERIES GEAR AIR MOTOR BHS SERIES PISTON AIR MOTOR Gear motors have only two moving parts, which reduces the complexity of motor maintenance. The high torque feature provides outstanding control at low speed. Gear motors will better tolerate the wet and dirty air supply than any other technologies. Built from the famous Liftchain series frame, the new BHS series features a performant piston air motor of 9.4hp. Very versatile, our new platform concept use the widespread Herculink™ piston motor to enrich the largest choice of BOP handling hoists in the market. • Radial Piston type air motor on...

 Open the catalog to page 5
BOP HANDLING SYSTEM-6

LBS SERIES GEAR AIR MOTOR ULBS SERIES GEAR AIR MOTOR Ultra-Low Headroom Models When huge BOP stack size becomes a problem for most of standard cranes, Ingersoll Rand® Low Headroom LBS Series, can sneak in a very small space. Low profile BOP handling systems can be optioned with rack and pinion trolley drives for positive traction. A choice of various attachments offers extra space saving to tailor the product to your needs. Ingersoll Rand® Ultra Low Profile BOP Handling Systems feature the same reliable operation and durable construction while providing even more clearance for BOP stack operation....

 Open the catalog to page 6
BOP HANDLING SYSTEM-7

Ingersoll Rand® has developped a large range of options and pneumatic accessories to provide you a key on hand solution. CONTROLS When the BOP system has to be installed on a bi-directional bridge crane, the PHS6 pendant allows the full control of the 3 movments. The progressive control levers provides an exceptionnal variable speed control of the load. Various versions are available to meet CE and ATEX requirements. The Accu-trol™ pendant is an alternative to the standard PHS pendant, offering a vertical arrangement of the control buttons in a fully enclosed impact resistant frame. Available...

 Open the catalog to page 7
BOP HANDLING SYSTEM-8

BS SERIES HYDRAULIC MOTOR LBS SERIES HYDRAULIC MOTOR The LIFTCHAIN® Hydraulic Chain Hoist series is an innovative alternative to our air driven chain hoists. With a very low noise level, Ingersoll Rand® Hydraulic BOP Systems provides extremely sensitive variable speed control of lifting and travelling motions combined with a very low noise level. Ingersoll Rand® Low Profile BOP Handling Systems feature the same reliable operation and durable construction while providing even more clearance for BOP stack operation. Spark resistant, ATEX Zone 1 packages are available. • Piston or orbital hydraulic...

 Open the catalog to page 8
BOP HANDLING SYSTEM-9

ULBS SERIES HYDRAULIC MOTOR HYDRAULIC MOTOR MODELS Ultra-Low Headroom Models The BS Series BOP Handling Systems can be designed in ultra-low headroom version for applications requiring a very limited working height — range of capacities from 100 to 250T. The minimum headroom of these products is only slightly greater than the size of the bottom hook assembly. Our Hydraulic BOP Handling Systems can benefit of many options and accessories to suit your application. Ingersoll Rand® Hydraulic BOP Systems can be delivered with a full flow control, meaning that up-down and forward reverse commands are...

 Open the catalog to page 9
BOP HANDLING SYSTEM-10

CUSTOM DESIGN SOLUTIONS Options and Accessories (continued) Festoon trolleys with either steel or bronze wheels (for ATEX Zone 1) to support hoses; number of festoon trolley has to be determined depending on the travel length and the possible loop maximum height. These trolleys are dsigned for long-life in harsh environment with following features: • Galvanized steel large radius hose support • Adjustable width up to 310mm • Anti-kickback wheel • Optional massive bronze wheels Ingersoll Rand® specialists works in conjunction with the oil rig designers and users to provide the best solution for...

 Open the catalog to page 10
BOP HANDLING SYSTEM-11

ENCOMPASS RECERTIFICATION PROGRAM TROLLEY SELECTION Blowout Preventer (BOP) Handling Systems are critical to your operation. Encompass is designed to prolong the life of this equipment and ensure it runs safely when you need it by streamlining start-up, inspection, maintenance and overhaul processes. In addition to extending your warranty, you’ll benefit from reduced costs related to unplanned repairs and improved productivity. Using the right trolley size is crucial for your installation. Ingersoll Rand® has created 2 trolley sizes in order to match any configuration, even with very large structural...

 Open the catalog to page 11

All INGERSOLL RAND catalogs and technical brochures

  1. Fulcrum Winches

    12  Pages

  2. Manual Hoists

    20  Pages

  3. ELK Series

    20  Pages

  4. Winch & Hoist

    8  Pages

  5. W5001 SERIES

    6  Pages

  6. W7150

    6  Pages

  7. Arm Systems

    8  Pages

  8. RT Series

    1  Page

  9. Rail Systems

    6  Pages

  10. Jib crane

    7  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.