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Balancers

Balancers
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Balancers

Product catalog summary
Overview: This document provides comprehensive details on Ingersoll Rand's ergonomic handling solutions, focusing on pneumatic balancers, intelligent assist devices, and mechanical spring balancers. It covers product specifications, control options, accessories, safety features, and selection tips.
Product Specifications: The document details various balancer models with capacities from 50 to 2,000 lbs (22 to 909 kg). It describes features of different wire rope configurations, including load capacities, travel distances, and net weights.
Control Options: Three control options are outlined: ZA (pendant control), BA (servo control), and EA (high load, low load, no load control), each suited for specific applications like pick and place, tool balancing, and multiple load balancing.
Accessories: Accessories include Zimmerman Series Jib Cranes, air supply kits, and electrification kits. Custom designs for special applications and portable pallet bases for jib mobility are also available.
Safety Features: Safety is prioritized with built-in overload protection and minimal cable recoil. The Z Brake Safety Retraction System and optional Z Stop enhance safety by preventing load drift and excessive upward acceleration.
Selection Tips: The document advises on determining operating capacity based on plant air pressure and recommends not exceeding 80% of the operating capacity for the working load.
Additional Features: Balancers offer precise, strain-free positioning, simple adjustment, rugged reliability, low air consumption, and clean, oil-free operation, making them ideal for continuous duty in environments like food processing and clean manufacturing.
Spring Balancer Specifications: The spring balancers come in 50 models across five series, with lifting needs from 5 to 9 feet and weight capacities from 1 to 363 pounds, constructed from rugged die-cast aluminum.
Key Features: Features include automatic and manual drum locking, rotating safety hook, limiting device, and rotation on ball bearing for smooth operation. Safety locking devices prevent tool dropping if the spring fails.
Models and Capacities: Super-duty balancers range from 33 to 363 pounds, while medium-duty locking balancers range from 33 to 330 pounds, with specific models detailed.
Additional Features: Compatible trolleys and higher capacities are available upon request. Features include a safety device to prevent load dropping, precision guided cable winding, and easy cable replacement.
Arm Systems: Ingersoll Rand offers arm systems for precise load positioning with column or overhead mounting options, available in three styles: articulating, parallel link, and vertical mast, with up to 10 feet of horizontal reach and capacities up to 1,000 pounds.
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Catalog excerpts

Balancers-1

18 19 Balancers Zimmerman Series Jib Cranes The strength behind Ingersoll Rand ergonomic handling Accessories: TOP VIEW Air supply kits Size Part No. 3/8" 90027 1/2" 90028 Note: Includes filter regulator assembly with brackets, tagline assembly, and coiled hose. SIDE VIEW Electrification kits Boom Part No. Up to 12' ZHS90090-1 Greater than 12' ZHS90090-2 Note: Includes 2 suspension brackets, 1 anchor bracket, variable length tag line wire with clamps and eyebolt assembly, and cable trolleys. Power "In" Festoon cable or round cable Hoist trolleys Capacity lb (kg) Part No. ZRA1 500 (225) ZHS30313 ZRA1 1,000 (450) 30303 ZRA2 1,000 (450) ZHS30314 Boom ZRA2 2,000 (900) 30906 ZRS2/3 1,000 (450) ZHS30315 ZRS2/3 2,000 (900) 30830 Single hoist trolley Dual hoist trolley Adjustable boom rotation stops Jib Series Part No. 700J Series - 220° Rotation ZHS42982 800J and 900J Series - 360° Rotation 42203000 Also available upon request: ortable pallet base — Provides jib mobility P using a fork truck compatible base Ingersoll Rand offers: Pneumatic balancers InteLIFT® intelligent assist devices Mechanical spring balancers C ustom designs for special applications (800) 998-0872 • irtools.com/lifting Footer 19

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Balancers-2

20 21 Zimmerman Series Pneumatic Balancers The Ingersoll Rand Pneumatic Balancer advantage recise, strain-free positioning — Float leaves both hands free to P ­­ raise, lower, or shift the load with virtually no resistance; no more “hoist control” hit-and-miss spotting imple adjustment ­­ Clear access to air-flow calibration controls S — allows quick, easy adjustment of the float ugged reliability ­­ For continuous duty with minimal maintenance R — Zimmerman Series Pneumatic Balancers 50 to 2,000 lb (22 to 909 kg) capacity Control options: Safety is standard uilt-in overload protection — The...

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Balancers-3

20 21 Zimmerman Series Pneumatic Balancers The Ingersoll Rand Pneumatic Balancer advantage recise, strain-free positioning — Float leaves both hands free to P ­­ raise, lower, or shift the load with virtually no resistance; no more “hoist control” hit-and-miss spotting imple adjustment ­­ Clear access to air-flow calibration controls S — allows quick, easy adjustment of the float ugged reliability ­­ For continuous duty with minimal maintenance R — Zimmerman Series Pneumatic Balancers 50 to 2,000 lb (22 to 909 kg) capacity Control options: Safety is standard uilt-in overload protection — The...

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Balancers-4

22 23 Zimmerman Series Pneumatic Balancers Zimmerman Series Pneumatic Balancers Suspension options: Dimensions: 50 to 2,000 lb (22 to 909 kg) capacity Option Description Code 6.5” Dia. 150 lb Unit 10” Dia. >150 lb Units Competitor Product 00 No suspension – – NA S2 ZRS2 steel rail 16300 16400 NA S3 ZRS3 steel rail 16300 16400 NA HM Hook mount 16360 16460* 150 lb Balancer 6.5 inch (165.1 mm) diameter can NA Tandem Reeved NA TR T-Rail / I-Beam 16320 16420* AT ZRAT aluminum rail 16355 16455* ZRA1 aluminum rail 16305 16405* NA A2 ZRA2 aluminum rail 16310 16410 NA 5.62 (143) 8.50 (216) 4.25 (108)...

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Balancers-5

22 23 Zimmerman Series Pneumatic Balancers Zimmerman Series Pneumatic Balancers Suspension options: Dimensions: 50 to 2,000 lb (22 to 909 kg) capacity Option Description Code 6.5” Dia. 150 lb Unit 10” Dia. >150 lb Units Competitor Product 00 No suspension – – NA S2 ZRS2 steel rail 16300 16400 NA S3 ZRS3 steel rail 16300 16400 NA HM Hook mount 16360 16460* 150 lb Balancer 6.5 inch (165.1 mm) diameter can NA Tandem Reeved NA TR T-Rail / I-Beam 16320 16420* AT ZRAT aluminum rail 16355 16455* ZRA1 aluminum rail 16305 16405* NA A2 ZRA2 aluminum rail 16310 16410 NA 5.62 (143) 8.50 (216) 4.25 (108)...

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Balancers-6

24 25 Zimmerman InteLIFT® Series Balancers Zimmerman InteLIFT® Series Balancers What is InteLIFT? Control options: Intelligent Lifting Systems Intelligent Lifting Systems InteLIFT is an intelligent assist device (IAD); it converts intuitive operator input into smooth, effortless up / down motion. The force-sensing control handle responds to operator input quickly and seamlessly for precise positioning of loads. The Ingersoll Rand InteLIFT Balancer advantage Self-balancing — Intuitive speed control for different weights ands-on maneuvering — InteLIFT senses force input of the user H and translates...

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Balancers-7

24 25 Zimmerman InteLIFT® Series Balancers Zimmerman InteLIFT® Series Balancers What is InteLIFT? Control options: Intelligent Lifting Systems Intelligent Lifting Systems InteLIFT is an intelligent assist device (IAD); it converts intuitive operator input into smooth, effortless up / down motion. The force-sensing control handle responds to operator input quickly and seamlessly for precise positioning of loads. The Ingersoll Rand InteLIFT Balancer advantage Self-balancing — Intuitive speed control for different weights ands-on maneuvering — InteLIFT senses force input of the user H and translates...

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Balancers-8

26 27 Zimmerman InteLIFT® Series Balancers Zimmerman InteLIFT® Series Balancers Suspension options: A complete range of end effectors can be used with InteLIFT controls for greater efficiency, from the simplest to the most complex device. The InteLIFT unit incorporates a fully grounded, fault-protected electrical system, with fused circuits and memory that automatically reinstates function selections following a power interruption. In every respect, the Ingersoll Rand InteLIFT air balancer is an essential solution for a more productive workplace; empowering individuals to work comfortably and...

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Balancers-9

26 27 Zimmerman InteLIFT® Series Balancers Zimmerman InteLIFT® Series Balancers Suspension options: A complete range of end effectors can be used with InteLIFT controls for greater efficiency, from the simplest to the most complex device. The InteLIFT unit incorporates a fully grounded, fault-protected electrical system, with fused circuits and memory that automatically reinstates function selections following a power interruption. In every respect, the Ingersoll Rand InteLIFT air balancer is an essential solution for a more productive workplace; empowering individuals to work comfortably and...

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All INGERSOLL RAND catalogs and technical brochures

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  10. Jib crane

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