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Assembly Solutions

Assembly Solutions
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Assembly Solutions

Product catalog summary
Overview
This document provides comprehensive technical specifications and descriptions of various assembly solutions, focusing on cordless and electric tools, air tools, and their accessories. It includes details on torque ranges, tool dimensions, and specific features of different tool series.
Specifications
The document outlines specifications for hex bit holders, torque ranges with different clutch springs, piston stroke lengths, air connection sizes, and more. It also details the dimensions and capacities of various tools, such as angle head height, connection thread, and tool weight.
Tool Categories
  • Cordless Tools: Includes QXN, QXC, and QXX series screwdrivers with features like USB and wireless torque and angle control, compact design, and programmable settings.
  • Electric Tools: Covers low-torque electric screwdrivers and precision DC nutrunners, with options for pistol, angle, and inline configurations.
  • Air Tools: Describes air screwdrivers, air pulse tools, and air drills, highlighting their applications and accessories.
Clutch Mechanisms
The document explains different clutch mechanisms, such as adjustable cushion clutch, positive jaw clutch, and direct drive, each designed for specific applications and torque control requirements.
Transducer Technology
Transducers are used to convert strain data into torque data, providing accuracy and traceability in torque, angle, and speed control.
Process Communication Module
The PCM allows for plant-wide communication and control of QX Series tools, offering real-time monitoring, data archiving, and process control. It supports up to 10 tools and includes various ports for connectivity.
Accessories
General accessories include calibration equipment, torque reaction arms, and tool holders, enhancing the functionality and efficiency of the tools.
Control System – DC Tools
The document describes the ICS Enterprise system, which supports advanced programming and management of up to 500 controllers using QE tools, QM spindles, or multispindle systems. It offers features like ODBC-compliant database archiving, remote monitoring, and advanced multispindle fastening strategies.
Software Features
The Insight Software Feature Matrix outlines the capabilities of different software versions, including ICS Connect, ICS Network, ICS MultiSync, and ICS Enterprise. Key features include unlimited configurations, data archiving, powerhead operation, and advanced tightening strategies.
Air Screwdrivers
Ingersoll Rand offers a comprehensive range of air screwdrivers, nutrunners, and fixtured systems. The document details various series, such as the 1 Series, 41 Series, 5 Series, 7 Series, 9 Series, BALD Series, LD Series, Q2 Series, and QA Series, each with specific torque ranges, speeds, and ergonomic designs.
Key Features and Benefits
The document highlights the durability, performance, and precision of the tools, emphasizing their suitability for high-volume applications and precise torque control. It also mentions the ergonomic design and flexibility of the tools to maximize productivity.
Collets and Heads
The document lists threaded and plain collets for different head types (P45, P64, P80, F80) with corresponding reference numbers and diameters. This section is crucial for selecting the correct collet for specific tool heads.
Drill Accessories
Various accessories for drills are detailed, including chuck guards, square drive adapters, quick change adapters, and keyless chucks. Specifications for different series (Q2, 5, 7, P33) are provided, highlighting compatibility and size options.
Air Tools Specifications
The document outlines specifications for air tappers, sanders, and riveters, including rated power, sound levels, air inlet connections, and hose diameters. Each tool type is associated with specific series, such as Q2, 7, and PBA.
Air Riveters and Sanders
Detailed specifications for air riveters and sanders are provided, including sound levels, power ratings, and hose requirements. The document also lists accessories like rubber pads and sanding belts.
Calibration Equipment
Information on torque analyzers and testers, including the EXTT and EXTA series, is provided. These tools are essential for monitoring torque and ensuring precision in fastening operations.
Transducers and Joint Simulators
The document includes specifications for rotary and stationary transducers, which are used to control and verify torque settings. Joint simulators are also detailed, providing options for different torque ranges and drive sizes.
Additional Accessories
Various accessories for air tools, such as hangers, exhaust kits, and comfort grips, are listed. These components enhance the usability and ergonomics of the tools.
Torque Reaction Arms and Tool Holders
The document provides detailed specifications and accessories for various torque reaction arms and tool holders used in conjunction with rotary transducers and other tools. It includes information on joint simulators, tool holders, and torque arms, highlighting their specifications and configurations.
Procedures and Configurations
  • Mounting Options: Tools can be mounted using integrated flanged gear cases or bolt-on mounting flanges. Specific part numbers are provided for different mounting styles.
  • Adjustments: Floor-mounted arms feature adjustable arm height and include air cylinders and regulators for precise control.
Recommendations
  • Flange mounting is recommended for inline tools with torque capacities above 40 Nm to ensure stability and performance.
  • Proper cable management is advised to route air hoses or DC tool cables efficiently.
Company Overview
Ingersoll Rand is a global company focused on enhancing the quality of life by creating comfortable, sustainable, and efficient environments. The company operates with a family of brands including Club Car®, Ingersoll Rand®, Thermo King®, and Trane®.
Business Focus
Ingersoll Rand is involved in improving air quality in homes and buildings, transporting and protecting food and perishables, and increasing industrial productivity and efficiency. The company is committed to sustainable progress and achieving enduring results.
Financials
Ingersoll Rand is a $12 billion global business.
Trademarks
The document lists several trademarks owned by Ingersoll Rand, including IQv20 Series, IQv12 Series, Impactool, and Inline. Other trademarks mentioned are owned by their respective owners.
Product Information
The document states that product improvement is a continuous goal, and designs and specifications are subject to change without notice. It also mentions that warranties or terms and conditions of sale are available upon request.
Environmental Commitment
Ingersoll Rand is committed to using environmentally conscious print practices.
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Catalog excerpts

Assembly Solutions-2

Angle head height Max. chuck/collet capacity 1 D Riveting Stall torque Floating spindle Floating spindle length Tool length Bolt capacity Torque range Standard height of lift Torque range peak Tool weight Torque range with light clutch spring Nominal load capacity swlL Torque range with medium clutch spring 0)1 Torque range with heavy clutch Side to center distance Piston stroke length WWW Spiral hose stretched k->1 Spiral hose unstretched ->T”’k-Max. air consumption Connection thread Piston stroke height Belt sander Filter pressure m—'-^=db Tube length Hex quick change (for power bits) Hex bit...

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Assembly Solutions-3

- QXX Wireless Torque and Angle Control . . 113 - Accessories Batteries and Chargers . 115 General Accessories Air Tools Electric Tools Cordless Tools

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Assembly Solutions-4

Clutch selection Transducer A transducer converts strain data into torque data. Transducerized torque, angle, and speed control provide excellent accuracy as well as traceability and allow multiple configurations as well as closed-loop control. Adjustable Precision Shut-Off Clutch Designed for critical fastening operations involving plastics, composites or metals. Recommended for applications that require precise torque control. Automatic shut-off reduces air consumption. Torque settings can easily be adjusted without disassembly of the tool. Adjustable Cushion Clutch An excellent general purpose...

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Assembly Solutions-5

Free running-slam **** **** *** * ** Resistance low at start and during rundown but peaks suddenly as bolt head seats. Compression gaskets **** **** *** ** ** Turning resistance gradually increases as squeeze progresses to final turn. Self-tapping screws **** *** *** *** Initial resistance high through tapping travel, easing off until sudden B or gradual A build-up for seating. Sheet metal screws **** ** ** **** Starting torque builds until penetration made, then resistance slacks off until head seats. Wood screws ieieieie — ieie * * * * * Low resistance at start builds gradually through entire...

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Assembly Solutions-6

Cordless Screwdrivers At Ingersoll Rand, our design team started with a fresh vision to engineer a new class of advanced, high-tech cordless fastening tools that deliver closedloop, multi-configuration control and precision at an affordable price. The new QX Series screwdriver and process communication module forms an assembly system for plant-wide communications that doesn't just give you torque control, but total control delivering real-time monitoring, process control and data management.

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Assembly Solutions-7

Cordless Screwdrivers QXN Plug and Play Pistol Transducer 9 QXC USB Torque and Angle Control QXX Wireless Torque and Angle Control General Accessories Air Tools Electric Tools Cordless Tools

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Assembly Solutions-8

Cordless Screwdrivers Series Information QXN Series Plug and play •• Compact, lightweight, and ergonomically balanced to work without restraintsTorque easy to set due to torque and angle transducer control •• Up to 18 Nm on pistol type and 80 Nm on angle wrench •• Speed range from 10% to 100% •• USB port to program and transfer data •• Advanced tightening strategies torque/speed/angle •• Two 20 V batteries: 2.5 Ah for lightweight or 5.0 Ah for runtime •• 40 V battery for high-torque angle wrench QXN high torque angle wrench •• QXN kits to include one tool, one battery 2,5 Ah, and one charger...

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Assembly Solutions-9

(1) Weight to include tool + battery weights General Accessories Air Tools Electric Tools Cordless Tools

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Assembly Solutions-10

Cordless ScrewdriversQXN Plug and Play | Angle Transducer (1) Weight to include tool + battery weights

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Assembly Solutions-11

General Accessories Air Tools Electric Tools Cordless Tools 11

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Assembly Solutions-12

Cordless ScrewdriversQXC USB Torque and Angle Control | Angle Transducer

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Assembly Solutions-13

General Accessories Air Tools Electric Tools Cordless Tools 13

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Assembly Solutions-15

Cordless Tools A Plant-Wide Network for Plant-Wide Productivity Cordless Screwdrivers Process Communication Module Ingersoll Rand doesn't just give you unprecedented technology; we want to give you total control of that technology. Our Process Communication Module allows for control that translates into maximum productivity and efficiency. 10 to 1 Every Process Communication Module can communicate with up to 10 individual QX Series tools. Electric Tools Real-Time Monitoring Data Archiving General Accessories Process Control When not using the wireless networking option, each QX Series tool can...

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Assembly Solutions-16

Serial Port Optional Fieldbus Rotary Switches Dip Switch USB Port Parallel Port Ethernet Port 8 Inputs I/O Power Supply 24 V DC 8 Outputs PCM Power Supply 5 V DC Process Communication Module IC-PCM-2-EU CCN 24119638 QX Series Process Communication Module (PCM) Main Power Supply Tool Connections Software Communication Fieldbus Options Protocols Printers/Devices I/O I/O Power Supply Indicators 84737-A499-PCM-5V (supplied) 100-240V AC input - 5 V DC output Wireless tool connections ICS Connect software Ethernet to ICS Ethernet/IP, DeviceNet, Interbus-S, Profibus, Modbus-TCP Open Protocol, Ethernet...

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Assembly Solutions-17

Cordless Screwdrivers IQV40 Series 40 V, 2.5 Ah Lithium-Ion Battery Pack BL4011 CCN 47513319001 IQV20 Series 20 V, 5.0 Ah Lithium-Ion Battery Pack BL2022 CCN 47515902001 Angle Head Boots Tool Compatibility Electric Tools IQV20 Series 20 V, 2.5 Ah Lithium-Ion Battery Pack BL2012 CCN 47515903001 Cordless Tools Model extended boot 47526046001 Model Angle head sleeve White boot VP1-WT-BOOT CCN 48411292 Closed boot VP1-BOOT-NP CCN 48411292 Socket Selector Tray IC-Socket-8 CCN 45491073 Torque Tester EXTT-12 CCN 45654076 See more options for torque testers on p. 106 Pistol Tool Suspension Bale VP1-365...

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Assembly Solutions-18

You've got a critical job to do, and there are a lot of people counting on you to get it done right. At Ingersoll Rand, we know what's at stake, too. That's why we deliver the most innovative and reliable DC electric fastening systems in the industry. gg Low-Torque Electric Screwdrivers Vn i i i n -i + mU f n -inrJ f k nrn -irn -i I ,%+■ nnnriln + nm i f n i +■ r

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.