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Ingersoll Rand
Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA

Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA

Product catalog summary

Overview: This technical document is a multilingual catalogue for assembly solutions, focusing on tools and equipment used in various assembly processes. It includes technical specifications, symbols, and product information available in five languages: English, French, German, Spanish, and Italian.

Technical Specifications: The catalogue provides detailed specifications for assembly tools, including torque ranges, speed, weight, and air consumption. Tools are categorized into reversible and non-reversible models, electric and air tools, with information on torque ranges with different clutch springs.

Symbols and Interpretation: Technical information is represented by symbols to simplify multilingual presentation. A list is provided to interpret these symbols accurately, ensuring users can understand the specifications regardless of language barriers.

Product Information: Detailed product information, maintenance manuals, and part manuals are available online at www.irtechpubs.com, ensuring users have access to comprehensive support and documentation for the products listed.

Tool Categories: Tools are categorized into light, medium, and heavy assembly tools, precision fastening tools, and air pulse nutrunners/screwdrivers, designed for specific applications such as automotive, aeronautics, and industrial manufacturing.

Clutch Selection and Joint Types: Guidance is provided on selecting the appropriate clutch type for different fastening operations, emphasizing precise torque control and reduced air consumption. Benefits of automatic shut-off and adjustable torque settings are highlighted.

ISO 9001 Certification: The tools and processes described in the catalogue are ISO 9001 certified, ensuring quality and reliability in assembly operations.

Applications: The tools are suitable for various industries, including agriculture, automotive, electronics, and medical precision. Specific series and models are outlined for each application, ensuring users can select the right tool for their needs.

Specifications: Tools are categorized by series and include details such as torque range (Nm), rotational speed (rpm), weight (kg), dimensions (mm), and air consumption (l/min), standardized at 90 psi (620 kPa).

Tool Types:

Medium & Heavy Assembly Tools: Includes models with positive jaw clutch, direct drive, and adjustable shut-off clutch. Torque ranges and specific models are listed with their respective specifications.
Precision Fastening Tools: Detailed for the LD series, designed for precision tasks with specific torque and speed requirements.
Screwdrivers: Both straight and pistol grip models are covered, with adjustable cushion clutch and direct drive options.
Angle Wrenches: Specifications for angle wrenches are provided, focusing on torque and operational efficiency.

Operational Features: Tools are equipped with features like lever start, push start, and trigger start mechanisms. Additional features include non-slip grips, vertical and horizontal hangers, and dual information kits for enhanced functionality.

Key Notes: The torque range in bold indicates the spring installed on the tool. Various models are available with different clutch types and operational starts to suit specific assembly needs.

Specifications: The document outlines specifications for various pneumatic tool accessories, including filters, regulators, and lubricators. Key specifications include a maximum inlet pressure of 17 bar (250 psi), a filter element of 5µ, automatic drain, and a temperature range of -18°C to +79°C. Different models with respective port sizes and flow rates are listed.

Procedures: The document describes the operation of the QC Qualifier, designed to assist in error-proofing, batch and cycle time counting, and process flow control for the installation of threaded fasteners. It highlights the use of the QC100 for non shut-off tools and the QC200 for shut-off tools, emphasizing that the system does not provide torque control or monitoring.

Norms and Recommendations: Recommendations include using the QC100 with a QXLH air hose with an indicator light to signal the operator when to stop. The QC200 is recommended for use with shut-off tools, with torque accuracy dependent on the selected pneumatic tool.

Accessories: Common accessories for fastening and drilling tools are listed, such as horizontal and vertical hangers, dead handles, exhaust kits, and comfort grips. Specific accessories for angle wrenches and details on color differentiating components for various models are included.

Key Data from Tables: Tables provide detailed specifications for various models, including port sizes, flow rates, and dimensions. References for different accessories and components, such as modular pipe adapters and lockout valves, are listed.

Contact Information: The document provides contact details for Ingersoll Rand in the United Arab Emirates, including telephone, fax, and email.

Company Overview: Ingersoll Rand Industrial Technologies offers a range of products and services aimed at improving energy efficiency, productivity, and operations. Their offerings include compressed air systems, tools, pumps, and material and fluid handling systems. Additionally, they provide productivity solutions through Club Car®, known for golf and utility vehicles.

Warranty Disclaimer: The brochure specifies that it does not extend any warranties or representations regarding the products. Any warranties or conditions of sale are governed by Ingersoll Rand's standard terms and conditions, available upon request.

Product Improvement: The company emphasizes ongoing product improvement, noting that designs and specifications may change without notice.

Catalog excerpts

Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-1

Assembly Solution^n Solutions d'Assembloge Technical Specifications Caractéristiques Techniques Technische Daten

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-2

Symboles Techniques Technische Symbole Símbolos Técnicos Simboli tecnia Assembly Tools Outils d'Assemblage This catalogue is designed in 5 languages. In order to simplify it, all technical information is represented by symbols. In the event of difficulty of interpretation, please refer to the following list to know the exact Ce catalogue a été conçu pour un accès en 5 langues. Afin d'en simplifier la lisibilité, toutes les informations techniques sont signalisées par des symboles. En cas de difficulté d'interprétation, vous pouvez consulter la liste ci-contre pour connaître leur signification...

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-3

Assembly Tech Cat 4.1 Vo 2011-116 pages:Internal pages 15/03/11 15:43 Page 3 Air tools Outils pneumatiques Druckluftbetriebene Werkzeuge Herramientas neumáticas Utensili pneumatici Bit holder or square drive Type d'entraîneur Klingenhalter oder Antriebsvierkant Eje de accionamiento Porta punta o attacco quadro Electric tools Outils électriques Gleichstrombetriebene Werkzeuge Herramientas eléctricas Utensili elettrici Spindle thread Filetage de la broche Spindelgewinde Rosca del eje Filettatura albero Fastening Vissage Verschrauben Herramientas de montaje Avvitare Tool length Longueur de l'outil...

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-4

Assembly Tech Cat 4.1 Vo 2011-116 pages:Internal pages 15/03/11 15:45 Page 4 Ingersoll Rand Assembly Solutions Solutions d'Assemblage Ingersoll Rand Ingersoll Rand Montagelösungen Soluciones de Montaje Ingersoll Rand Soluzioni per l'Assemblaggio Ingersoll Rand Light Assembly Tools Outils d'assemblage légers Leichte Montagewerkzeuge Ligero montaje herramientas Leggero montaggio utensili Medium & Heavy Assembly Tools Outils d'assemblage moyens et lourds Mittlere und schwere Montagewerkzeuge Intermedio y constantemente montaje herramientas Medie e forte montaggio utensili Automotive Aeronautics...

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-5

Assembly Tech Cat 4.1 Vo 2011-116 pages:Internal pages Agriculture & Trucks White Goods Railways 15/03/11 Wood Industrial Industry & Manufacturing Manufacturing 15:46 Page 5 Nautics Plastics, Toys Electrics & Electronics Medical & Precision Material 1 2 3 4 5 6 7 8 9 10 11 12 5

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-6

Outils d'Assemblage Pneumatiques Druckluftbetriebene Montagewerkzeuge Herramientas de Montaje Neumáticas Utensili Pneumatici per l'Assemblaggio Light Assembly Tools Outils d'assemblage légers Leichte Montagewerkzeuge Ligero montaje herramientas Leggero montaggio utensili Light Assembly Tools Outils d'assemblage légers Leichte Montagewerkzeuge Ligero montaje herramientas Leggero montaggio utensili Medium & Heavy Assembly Tools Outils d'assemblage moyens et lourds Mittlere und schwere Montagewerkzeuge Intermedio y constantemente montaje herramientas Medie e forte montaggio utensili Medium & Heavy...

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-7

Air Assembly Tools Torque Ranges Gammes de couple des outils d'assemblage pneumatiques Gama de par herramientas de montaje neumáticas Campo di coppia degli utensili pneumatici per l'assemblaggio Adjustable clutch — Limiteur de couple réglable Einstellbare Kupplung — Embrague ajustable — Frizione regolabile Direct drive - Entraînement direct - Direktantrieb Accionamiento directo - Trasmissione diretta Adjustable clutch — Limiteur de couple réglab, Einstellbare Kupplung — Embrague ajustable — Frizione regolabile înement direct - Direktantrieb ecto - Trasmissione diretta Adjustable clutch — Limiteur...

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-8

Clutch selection / Types of joints Sélection de l'embrayage / Types d'assemblages Auswahl der Kupplung / Schraubverbindungen Selección del embrague / Tipos de juntas Selezione della Frizione / Tipo di giunto Adjustable Precision Shut-Off Clutch Embrayage réglable à coupure d'air Einstellbare auto. Abschaltkupplung Embrague ajustable de parada automática Frizione regolabile con blocco aria Designed for critical fastening operations involving plastics, composites or metals. Recommended for applications that require precise torque control. Automatic shut-off reduces air consumption. Torque settings...

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-9

Free running-slam: Resistance low at start and during rundown but peaks suddenly as bolt head seats. Serrage franc: Faible résistance jusqu'au contact, puis montée en couple très rapide. Freidrehende Schrauben: Geringer Widerstand beim Einschrauben, der beim Aufsitzen der Schraube plötzlich steil ansteigt. Carrera libre: Baja resistencia al principio y durante la carrera pero se incrementa fuertemente cuando el tornillo llega a su asiento. Corsa libera: La bassa resistenza alla partenza e durante l'avvicinamento rapidamente aumenta a fine Compression gaskets: Turning resistance gradually increases...

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-10

Assembly Tech Cat 4.1 Vo 2011-116 pages:Internal pages 1 Series 15/03/11 15:47 Page 10 Light Assembly Tools Outils d'assemblage légers Leichte Montagewerkzeuge Ligero montaje herramientas Leggero montaggio utensili Clutch spring(s) Ressort(s) de limiteur Kupplungsfedern Muelles de embrague Molle della frizione Soft touch, non-slip grip Revêtement anti-dérapant Empuñadura antideslizante Impugnatura antiscivolo Hanger (straight & angle models) Suspension (modèles droits et d'angle) Weicher, rutschfester Griff Suspensión (llaves con empuñadura recta y angul.) Dispositivo sospensione (modelli ad...

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Assembly Solutions Catalogue ed.4.1 - 2011 - ENG - FRA-11

Assembly Tech Cat 4.1 Vo 2011-116 pages:Internal pages 15/03/11 15:48 Page 11 Light Assembly Tools Outils d'assemblage légers Leichte Montagewerkzeuge Ligero montaje herramientas Leggero montaggio utensili 1 Series Direct drive models — Modèles à entraînement direct — Modelle mit Direktantrieb — Modelos con accionamiento directo — Modelli a trasmissione diretta 1 Ref. Nm rpm kg mm mm mm in l/min LEVER START — DÉM. PAR LEVIER — HEBELSTART — ARRANQUE POR PALANCA — AVVIAMENTO A LEVA 1RLN2D5 5.2 M4 700 0.60 211 13 Straight Screwdrivers • Visseuses Droites Druckluftdrehschrauber, gerade Ausführung...

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