1. Catalogs
  2. Ingersoll Rand
  3. ASSEMBLY PRODUCTS AND SERVICES – 2025

ASSEMBLY PRODUCTS AND SERVICES – 2025

ASSEMBLY PRODUCTS AND SERVICES – 2025
1 / 96 PagesView full catalog

ASSEMBLY PRODUCTS AND SERVICES – 2025

Product catalog summary
Cordless Tools Overview
Ingersoll Rand provides a range of cordless tools optimized for precision and efficiency in assembly lines. These tools incorporate advanced torque control algorithms, ergonomic designs, and robust connectivity options, making them suitable for demanding environments.
Torque Controlled Tools
The RTS Connect system is noted for its responsive tightening capabilities, offering 40 torque levels and 7 flush levels. It supports both standalone and connected operations, with advanced programming options to minimize rework and enhance ergonomics.
RTS Responsive Tightening System
This system uses sensors and motor feedback to monitor tool performance, applying proprietary algorithms for precise fastening. Features include Rehit Detection Mode and Cross-Thread Reduction to prevent errors and improve operator control.
Accessories
A variety of accessories, such as battery chargers and tool display protectors, are available to enhance tool functionality, all compatible with the IQV20 battery platform.
Technical Specifications
Detailed specifications for various models are provided, including torque ranges, weight, and dimensions, allowing users to select the appropriate tool for their needs.
QC Series Clutch Tools
These tools are designed for durability and precision, featuring a proven clutch design and advanced programmable parameters via the INSIGHT Connect app. They are built to last over 500k cycles and include features like dual-speed triggers and status beam lights.
INSIGHT Connect App
This app facilitates intuitive tool setup and programming, enabling users to configure advanced parameters such as torque output and speed control, thereby enhancing productivity and reducing downtime.
Advanced Features
  • Rehit Detection Mode: Automatically shuts off the tool when high resistance is detected, preventing damage and alerting the operator.
  • Soft-Start: Gradually increases tool speed at the start of a cycle for better control.
  • Tightening Direction: Programmable for clockwise or counter-clockwise operation.
  • Restart Delay: Prevents operation for a set time after a cycle to reduce operator error.
  • Programmable RPM: Allows speed adjustments during fastening to minimize over-torquing.
QX Connect Series Overview
  • Offers flexible solutions for assembly requirements across industries.
  • Features include multi-function display modules and ergonomic design.
  • Supports up to 32 programmable configurations, reducing costs and workspace clutter.
QX Series Features
  • Transducerized control for precise torque measurement.
  • Wireless and Bluetooth communication options for flexible integration.
  • Programmable preventative maintenance alarms and data storage for diagnostics.
QXW Limitless Series
  • Introduces dual-band communication for seamless connectivity.
  • Complies with cybersecurity regulations for secure data protection.
  • Allows connection of up to 10 tools with a single controller.
Introduction to QX ETS
The QX ETS (Ergonomic Tightening System) enhances control and ergonomics in fastening processes, reducing torque reaction. It integrates with the QX Connect Series™ platform, offering improved ergonomic benefits.
Features
  • Enhanced motor control algorithm reduces operator force during tightening.
  • Distinctive red foot label for easy identification.
  • Flashing purple light indicates ETS is active.
  • Common software and battery platform for easy integration.
Setup Modes
  • Ergonomic Mode: Low energy pulses for hard joints.
  • Performance Mode: Medium energy pulses for general use.
  • Productivity Mode: High energy pulses for soft joints and high production rates.
Customization and Accessories
The QX Pistol Special Head Adapter increases tool flexibility for unique applications. Various accessories like battery chargers and torque testers are available to enhance tool functionality.
QXM Series Cordless Torque Multiplier
This tool offers precise torque control with a closed-loop transducer, ensuring accuracy and traceability. It features a multi-function display and Bluetooth connectivity for easy programming and data management.
Technical Specifications
Detailed specifications for various QXFN and QXFD models are provided, including torque range, RPM, weight, and communication options.
Conclusion
The QX ETS and QXM Series tools provide advanced ergonomic and control features for precision fastening, with customizable options and comprehensive accessory support to meet diverse application needs.
INSIGHTqc™ Controller Overview
The INSIGHTqc™ Controller supports both single and multi-spindle fastening applications, offering a simplified setup and extensive data storage capabilities.
Key Features
  • Available with or without spindles, offering multiple drive and spindle length options.
  • Brushless DC motor with closed-loop transducer control.
  • Torque ranges from 0.8 to 2500 Nm.
  • Connectivity options include Ethernet IP, Profinet, and others.
Software and Programming
  • Web-based programming with 256 user logins and 31 steps per PSET.
  • Logic rules for job sequencing and barcode functions.
System Accessories
  • Torque arms and tool holders, including floor and bench-mounted options.
Custom Solutions
Ingersoll Rand offers custom engineered assembly solutions for complex applications.
Performance and Productivity
  • The controller enhances productivity by allowing easy modification of program parameters.
  • Ensures precision and consistency in torque application.
Overview
The document provides detailed specifications and descriptions of various QCD Controllers and torque testing equipment from Ingersoll Rand.
Specifications
The document lists multiple models of QCD Controllers with specifications such as torque range, speed, weight, and dimensions.
Procedures and Applications
Ingersoll Rand emphasizes the customization of power tools to meet specific industry needs.
Torque Testing and Calibration Equipment
The document describes the INSIGHTQCT™ Series, which includes torque testers and analyzers designed for quality control in assembly operations.
Ergonomics and Custom Applications
Ingersoll Rand provides ergonomic solutions tailored to different industries.
Key Features of Torque Testers and Analyzers
The IQCTT and IQCTA series offer features such as large color screens and statistical capabilities.
Conclusion
Ingersoll Rand's solutions are designed to enhance safety, productivity, and efficiency across various industries.
Overview
The document is a technical catalog from Ingersoll Rand, detailing various products and services related to torque testing and calibration equipment.
Product Specifications
The catalog lists several models of rotary and stationary torque testers, joint simulators, and associated service kits.
Service Offerings
Ingersoll Rand offers a range of services aimed at enhancing energy efficiency, productivity, and operational success.
Preventative Maintenance Solutions
These packages are designed to reduce unexpected breakdowns and extend tool lifespan.
Launch Pack Program
This service ensures optimized installation and setup of new tools.
Warranty Extension
Ingersoll Rand offers warranty extensions to protect assets and avoid unforeseen expenses.
Technical Support Services
These services focus on ensuring tool accuracy and process repeatability.
Additional Services
The document also mentions firmware upgrades and on-site support as part of their comprehensive service offerings.
See more

Catalog excerpts

ASSEMBLY PRODUCTS AND SERVICES – 2025-1

INGERSOLL RAND ASSEMBLY PRODUCTS AND SERVICES – 2025 ELECTRIC ASSEMBLY SOLUTIONS FROM 0 TO 4000 NM

 Open the catalog to page 1
ASSEMBLY PRODUCTS AND SERVICES – 2025-2

table of contents ■ Cordless tools 3 ■ Torque controlled tools 4 ■ DC electric corded tools 45 ■ Torque testing and calibration equipment 77 ■ Torque testers and analyzers 80

 Open the catalog to page 2
ASSEMBLY PRODUCTS AND SERVICES – 2025-3

CORDLESS TOOLS Torque controlled tools Transducerized systems Controller Accessories

 Open the catalog to page 3
ASSEMBLY PRODUCTS AND SERVICES – 2025-4

responsive tightening system torque controlled tools Transform assembly lines with RTS Connect, where responsive action meets torque control. Leading with Ingersoll Rand® Proprietary torque control algorithm, this system is a game changer for reliable tightening. Experience effortless operations with its user-friendly interface, 40 distinct torque levels, 7 flush levels and dual speed non-contact trigger, and a 360° status beam LED ring light. The RTS Connect features reactionless performance, combined with robust wireless connectivity and programmable settings, making it the tool of choice for...

 Open the catalog to page 4
ASSEMBLY PRODUCTS AND SERVICES – 2025-5

• Multi-function color LCD display for quick setup • Multi-color 360° status beam LED ring light • Basic setup via tool display • Advance setup via INSIGHT™ Connect controllers or mobile app • Expert setup via INSIGHTqcx™ MTC Controller • Compatible with Ingersoll Rand® IQV20™ battery platform and charger • 4 ways to communicate with INSIGHTqcx™ controller or mobile app: • Proprietary Ingersoll Rand® torque control algorithms • 7 flush levels to work on multiple joint type • Wirelessly connect up to 16 RTS tools to the INSIGHTqcx™ MTC controller • Best-in-class tool balance and ergonomic grip...

 Open the catalog to page 5
ASSEMBLY PRODUCTS AND SERVICES – 2025-6

RTS CONNECT FEATURES Configurable LED ring light: Red- NOK tightening Green- OK tightening White- task light Responsive to 40 torque levels and 7 flush modes Color LCD display and buttons for quick setup and feedback Ergonomic anvils reduce socket vibrations Programmable advanced settings: • Soft start • Rehit detection • Cross-thread prevention Mechanisms tuned to support torque 8-225 Nm Dual-speed, non-contact trigger designed for 1M + cycles Ingersoll Rand® IQV20™ Series battery and charger platform Program 8 Psets and store up to 1,200 results Wirelessly connectivity to INSIGHT™ Controller...

 Open the catalog to page 6
ASSEMBLY PRODUCTS AND SERVICES – 2025-7

Cordless tools - Tightening direction - Gang count - Factory reset - Soft start - Flush detection delay - Rehit detection and prevention - Reverse disable - Cross-thread reduction - Out-of-range disable - Fieldbus comm. - Tool passcode - Keypad lock - Headlight brightness - Keep alive - Buzzer setup

 Open the catalog to page 7
ASSEMBLY PRODUCTS AND SERVICES – 2025-8

RTS ADVANCED FEATURES Rehit Detection Mode Cross-Thread Reduction When the tool detects a high load on a fastener at startup, Rehit Detection Mode immediately shuts off the tool off displays a cycle-fail indicator, alerting the operator that a fastener was previously tightened or has been cross-threaded. The RTS Connect turns two revolutions in the loosening direction prior to tightening a fastener to ensure better thread alignment. Benefit: During a standard fastening operation, there is a period of rundown during which the fastener encounters very little resistance. If high resistance is encountered...

 Open the catalog to page 8
ASSEMBLY PRODUCTS AND SERVICES – 2025-9

Flush Detection Delay The tool speed gradually ramps up at the beginning of a cycle. The tool delays flush detection at the beginning of a cycle for a specified period of time. Benefit: A gradual speed increase during soft start gives the operator more control as they get the fasteners started. Benefit: If there are loads on a fastener before it’s fully seated, the flush detection algorithm may enable prematurely. When it is known that flush detection is not to occur until after a specific period of time, setting the Flush Detection Delay to that time will disable flush detection until the time...

 Open the catalog to page 9
ASSEMBLY PRODUCTS AND SERVICES – 2025-10

RTS Connect features shutoff modes with programmable settings for flush level detection and torque level. In these modes, the tool runs down a fastener freely and senses when the flush point has been reached based on the Flush Level setting. Then, the tool delivers pulses of torque to the fastener based on the Torque Level setting and automatically shuts off. The proprietary algorithms of RTS Connect receive amplitude and frequency inputs from the on-board sensor and motor at a rate of 10,000 samples per second. These inputs facilitate accurate tracking of the state of the discrete-energy mechanism...

 Open the catalog to page 10
ASSEMBLY PRODUCTS AND SERVICES – 2025-11

LI - L2 The highest sensitivity. Best for hard joints and joints that reach the snug point immediately following rundown completion. A medium sensitivity setting that’s best for softer joints and joints that involve drawing parts together. TIME (seconds) L6 - L7 The lowest sensitivity setting, L6 and L7, are the best for joints that must overcome high prevailing torque before reaching the snug point.

 Open the catalog to page 11
ASSEMBLY PRODUCTS AND SERVICES – 2025-12

RTS CONNECT ACCESSORIES Unlock even more flexibility and ease of use with a wide range of accessories that meet your specific application needs. RTS Series Precision Fastening Systems are compatible with a variety of plug-and-play accessories that maximize your manufacturing line’s productivity. ACCESSORIES FOR ANY APPLICATION • Battery chargers and packs • Suspension bales • Tool display protectors • Spring balancers • Socket selector trays IQV20™ Series 20V Battery Charger BC1121-EU Boot TP-RTS-BOOT-RD Spring Balancer IQV20™ Series Li-Ion Dual Bay Charger BC1221-EU USB Socket Selector Tray...

 Open the catalog to page 12
ASSEMBLY PRODUCTS AND SERVICES – 2025-13

specifications Model Drive Retainer Type Recommended Torque Range Weight w/o Length w/o Side to Center Fastener Siz (Nm) Battery (kg) Socket (mm) Distance (mm) mtc license rts models *BL2012 Battery Weight 410g & BL2022 Battery Weight 710g MTC-SW-BS-1-EU MTC Activation, 1 Tool Add-on MTC-SW-BS-2-EU MTC Activation, 2 Tools Add-on MTC-SW-BS-4-EU MTC Activation, 4 Tools Add-on MTC-SW-BS-6-EU MTC Activation, 6 Tools Add-on MTC-SW-BS-9-EU MTC Activation, 9 Tools Add-on MTC-SW-BS-15-EU MTC Activation, 15 Tools Add-on Cordless tools

 Open the catalog to page 13

All Ingersoll Rand catalogs and technical brochures

  1. QX Series™

    16  Pages

  2. Zero Gravity

    2  Pages

  3. R Series 4-11

    2  Pages

  4. 259

    2  Pages

  5. EPL product

    15  Pages

  6. Main rider

    8  Pages

  7. 2145QIMAX

    3  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.