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Turning

Turning
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Turning

Product catalog summary
Overview: The document is a technical catalog for Swiss Cat Turning tools, focusing on inserts, tool holders, and machining guidelines. It covers specifications for various tools and provides recommendations for effective use in machining applications.
Specifications:
  • Positive ISO Inserts: These inserts, detailed on pages 8-18, feature a 7° clearance and 80° rhombic geometry, ideal for small parts with enhanced surface finish due to wiper geometry.
  • Screwheld Tool Holders: External tool holders are described on pages 19-25, and boring bars on pages 26-29.
  • Threading Tools: Pages 30-39 cover threading inserts and tool holders for both external and internal applications, with spare parts listed on page 40.
  • Parting & Grooving: T-Clamp inserts and holders are discussed on pages 44-46, with application range guidance on page 51.
Guides and Recommendations:
  • Swiss Tooling Application Guide: Pages 4-5 offer guidelines for effective Swiss tooling use.
  • Grade Guide: Page 6 details grades like TT8115 and TT5030, highlighting their applications in high-speed turning and wear resistance.
  • Chipbreaker Guide: Page 7 explains chipbreaker geometries for various machining applications.
Key Features:
  • T-Cap Features: Pages 52-57 highlight T-Cap multifunction holders and inserts, emphasizing versatility in drilling and boring.
  • Chipbreaker Applications: Discusses chipbreakers like FG, MT, and FL for specific materials such as steel and non-ferrous metals.
Technical Data:
  • Machining Conditions: Tables provide recommended machining conditions, including feed rates and depth of cut for different inserts and materials.
  • Grades and Coatings: Information on CVD and PVD coatings, cermet, and carbide grades guides material selection based on application needs.
Additional Specifications:
  • Radial Adjustment: Radial adjustment depends on drill diameter, requiring specific adjustments for off-center drilling.
  • Cutting Conditions: Outlines conditions for tool designations (XCMT 040104 to XCMT 080304) with parameters for external turning and drilling.
Procedures:
  • External Turning: Specifies cutting speeds (Vc) and feed rates (f) for external turning, with speeds ranging from 0.315 to 0.650 inches.
  • Drilling: Recommended feed rates for drilling range from .002" to .003" based on tool designation.
Recommendations:
  • Adhere to specified cutting conditions and adjust radial settings based on drill diameter for optimal performance.
  • Follow recommended cutting speeds and feed rates for precision and efficiency in external turning and drilling.
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Catalog excerpts

Turning -2

Swiss Tooling Application Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Grade Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Chipbreaker Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Screwheld External Tool Holders . . . . . . . . . . . . . . . ....

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Shallow Grooving Inserts & Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47-48 T-Clamp Chipbreaker Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 T-Clamp Parting & Grooving Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 T-Clamp Application Range Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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■ Swiss Tooling Application Guideline ■ ISO Turning External Turning SCACR-SH SCLCR-SH Internal Boring E-SCLCR S-SCLCR E-SDUCR S-SDUCR E-STFCR S-STFCR

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■ Parting & Grooving External Holders Shallow Grooving Holders ■ Multifunctional Tools Drilling Face Turning

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■ Carbide and Cermet Grades TaeguTurn Grades Characteristics & Applications Replaces TT1500 as stock is depleted Replaces TT3500 as stock is depleted Uncoated Cermet • For high speed turning of steeL • High crater and flank wear resistance. • First choice for finish machining of steel • Steel turning application. • Very good combination of wear resistance and toughness. • For finish to medium turning of steel. • For a wide range of turning of high-temp alloys. • Very hard submicron substrate with good fracture toughness. • For a wide range of turning sticky materials such as stainless steel and...

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■ Chipbreakers - Ground Inserts For finish to medium applications Ideal for aluminum and other non-ferous materials Very high positive rake geometry to minimize built-up-edge Polished surface For general to finishing applications Steels, alloy steels, stainless and high-temp alloys Accurate E-class tolerance insert Wiper geometry Has a small corner radius for excellent machining characteristics for high quality surface finishes Steels, alloy steels, stainless and high-temp alloys Accurate E-class tolerance insert

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■ POSITIVE INSERTS - CCET GF CHIPBREAKER ■ POSITIVE 7° CLEARANCE 80° RHOMBIC GROUND INSERTS FOR SMALL PARTS Right hand shown Designation ■ POSITIVE INSERTS - CCET GW CHIPBREAKER■ POSITIVE 7° CLEARANCE 80° RHOMBIC GROUND INSERTS WITH WIPER GEOMETRY FOR SMALL PARTS Right hand shown TT5100 • Marked: Stocked Standard Items • For toolholders, see pages 19, 20, 26, 27 • Can be applied only in toolholders with 95° approach angle • Marked: Stocked Standard Items

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• For toolholders, see pages 19, 20, 26, 27 • Marked: Stocked Standard Items

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■ POSITIVE INSERTS - CCMT FA CHIPBREAKER ■ POSITIVE 7° CLEARANCE 80° RHOMBIC INSERTS FOR SUPER FINISHING Designation • For toolholders, see pages 19, 20, 26, 27 • Marked: Stocked Standard Items ■ POSITIVE INSERTS - CCMT FG CHIPBREAKER■ POSITIVE 7° CLEARANCE 80° RHOMBIC INSERTS FOR FINISHING Designation • For toolholders, see pages 19, 20, 26, 27 • Marked: Stocked Standard Items | Carbon Steel C: 0.45% Austenitic Stainless Steel High Tensile Cast Iron ■ Aluminum Inconel Hardened Steel NOTE: TT8125 available after TT3500 stock is

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■ POSITIVE INSERTS - CCMT WT CHIPBREAKER■ POSITIVE 7° CLEARANCE 80° RHOMBIC WIPER INSERTS FOR MEDIUM ROUGHING Designation • For toolholders, see pages 19, 20, 26, 27 • Marked: Stocked Standard Items | Carbon Steel C: 0.45% Austenitic Stainless Steel High Tensile Cast Iron ■ Aluminum Inconel Hardened Steel NOTE: TT8125 available after TT3500 stock is depleted

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■ POSITIVE INSERTS - DCET GF CHIPBREAKER ■ POSITIVE 7° CLEARANCE 55° RHOMBIC GROUND INSERTS FOR SMALL PARTS Designation

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■ POSITIVE 7° CLEARANCE 55° RHOMBIC GROUND INSERTS WITH WIPER GEOMETRY FOR SMALL PARTS Right hand shown Designation ANSI ISO Recommended Machining Conditions feed • Can be applied only in toolholders with 93° approach angle • Marked: Stocked Standard Items

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■ INSERTS FOR ALUMINUM - DCGT FL CHIPBREAKER ■ POSITIVE 7° CLEARANCE 55° RHOMBIC GROUND INSERTS FOR ALUMINUM MACHINING Designation • For toolholders, see pages 21,22, 28 • Marked: Stocked Standard Items ■ POSITIVE INSERTS - DCMT FA CHIPBREAKER■ POSITIVE 7° CLEARANCE 55° RHOMBIC INSERTS FOR SUPER FINISHING Designation Marked: Stocked Standard Items NOTE: TT8125 available after TT3500 stock is depleted

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•For toolholders, see pages 21, 22, 28 • Marked: Stocked Standard Items | Carbon Steel C: 0.45% Austenitic Stainless Steel High Tensile Cast Iron | Aluminum Inconel Hardened Steel NOTE: TT8125 available after TT3500 stock is depleted

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NOTE: TT8125 available after TT3500 stock is depleted

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Marked: Stocked Standard Items ■ POSITIVE INSERTS - TCMT MT CHIPBREAKER■ POSITIVE 7° CLEARANCE TRIANGULAR INSERTS FOR MEDIUM MACHINING Designation • For toolholders, see pages 23, 29 • Marked: Stocked Standard Items NOTE: TT8125 available after TT3500 stock is depleted

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■ POSITIVE INSERTS - VBET GF CHIPBREAKER■ POSITIVE 5° CLEARANCE 35° RHOMBIC INSERTS FOR SMALL PARTS Designation ■ POSITIVE INSERTS - VBET GW CHIPBREAKER ■ POSITIVE 5° CLEARANCE 35° RHOMBIC INSERTS WITH WIPER Designation • For toolholders, see page 24 • Marked: Stocked Standard Items • Can be applied only in toolhoders with 93° approach angle Carbon Steel C: 0.45% Austenitic Stainless Steel Aluminum Inconel High Tensile Cast Iron Hardened Steel

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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