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Turning Section

Product catalog summary

Overview: This document provides comprehensive information on turning applications, focusing on high-speed machining of materials such as cast iron, alloy steel, stainless steel, and high-temp alloys. It details specifications for various grades, chipbreakers, inserts, and holders, highlighting their applications and benefits.

1. Turning Grades:

Gold Rush Grades: These are designed for high-speed continuous turning on steels, offering excellent wear and heat resistance. Specific grades like TT8115, TT8125, TT5100, TT8135, and TT7100 are detailed for various steel applications.
Stainless Steel and High-Temp Alloys: Grades such as TT5080, TT9080, TT9215, TT9225, and TT9235 are optimized for machining stainless steels and high-temp alloys, providing excellent wear resistance and fracture toughness.
High-Speed Machining of Cast Iron and Alloy Steel: Features the "Black Rush" alumina CVD coating for enhanced hardness and thermal stability, reducing friction and cutting force.

2. Chipbreakers and Inserts:

PCD Chipbreaker: PCD-tipped inserts with CB chipbreaker for improved performance.
Various Chipbreakers: Includes KT, EM, PC, RX, SA, and others, each designed for specific materials and machining conditions.
Inserts: A comprehensive list of ANSI and ISO standard inserts for different grades, including CNMG, DNMG, SNMG, and others, tailored for specific machining tasks.

3. Tool Holders and Boring Bars:

External Holders: Designed for various insert types, including LNMM, LNMX, and SNMD, for large part machining and heavy-duty applications.
Boring Bars: Miniature indexable boring bars and T-MINI systems for small component machining, with specific sleeves and inserts available.

4. New Developments:

New Grades: Introduction of new grades like TT5080 and TT9080, offering improved performance and phasing out older grades.
Modular Systems: Expansion of modular systems for enhanced flexibility in machining operations.

5. Key Features and Benefits:

Improved surface finish and coating adhesion.
Extended tool life in continuous and interrupted operations.
Reduced cutting friction and minimized built-up edge on exotic materials.

Technical Document Summary:

1. Specifications and Insert Types: This document provides detailed specifications for various types of cutting inserts, including WNMG, CNG, RCGX, RNG, RPG, SNG, and others. Each insert type is listed with its ANSI and ISO designations, dimensions, and applicable grades (e.g., TC430, TB610, TB670, TB730). The document highlights the physical properties of ceramic grades, such as density, hardness, and fracture toughness, suitable for machining high-strength and high-temperature alloy materials.

2. Application Range and Cutting Conditions: The document outlines the recommended cutting conditions for different materials, including high-temperature alloys, gray cast iron, chilled cast iron, hardened steel, sintered metal, and super alloys. It specifies cutting speeds (V in sfm) and feed rates (f in ipr) for turning and milling applications.

3. CBN Grades and Performance: CBN grades TB610, TB670, and TB730 are discussed, highlighting their excellent cutting performance in hardened steel and cast iron. The document provides recommended cutting conditions for these materials, emphasizing their high hardness, impact resistance, and fracture toughness.

4. Insert Features and Innovations: The document introduces the T-Tank series of smaller, robust ISO turning inserts designed for cost reduction and increased competitiveness. It features a next-generation clamping system with multi-directional clamping forces for stable machining and longer tool life, especially in high-feed turning applications.

5. Chipbreakers and Applications: Various chipbreaker designs are described, including FG, FM, FT, PC, MT, and EA, each tailored for specific applications such as finishing, semi-finishing, and medium machining. These chipbreakers are optimized for steel, automotive components, and other materials, offering excellent chip control and cutting performance.

Specifications: The document lists several types of inserts, including CNMG, DNMG, SNMG, and TNMG, each with specific dimensions and recommended parameters. These inserts are designed for different machining applications such as stainless steel, medium carbon steel, and cast iron. The specifications include feed rates, depth of cut, and cutting speeds.

Procedures: The document outlines the use of various chipbreakers and clamping systems. It highlights the importance of selecting the right insert and chipbreaker combination to optimize machining performance, reduce cutting forces, and improve chip evacuation.

Standards and Recommendations: Inserts are categorized by their geometry and coating types, such as Cermet, CVD Coated, and PVD Coated. The document recommends specific grades for different materials and machining conditions, ensuring optimal performance and tool life.

Key Data from Tables and Charts: The document includes tables with detailed dimensions and recommended parameters for each insert type. Charts illustrate the relationship between feed rate, depth of cut, and cutting speed for different materials, providing a visual guide for selecting the appropriate machining settings.

Critical Information: The document emphasizes the importance of using the correct insert geometry and coating for specific applications to achieve low cutting forces, excellent chip control, and high surface finish accuracy. It also highlights the compatibility of certain inserts with Sandvik's COROMANT CAPTO® system.

Specifications: The document provides detailed specifications for various cutting tool inserts and holders, including dimensions, designations, and compatible hardware. It lists different models such as HSDNN, HSKNR/L, and HSRNR/L, with specific measurements for height, width, and length in inches.

Procedures: Guidelines for using double-sided inserts are provided, emphasizing the economic benefits of utilizing both sides for rough and finish machining. The document suggests starting with finish machining using the underside of the insert, followed by rough machining with the upper side.

Standards and Recommendations: Ingersoll recommends using HB inserts with exclusive H-type holders for optimal performance. The document also highlights the use of specific chipbreakers like HT, HY, and HZ for different machining applications, ensuring effective chip control and tool life.

Key Features:

Double-sided inserts for cost efficiency.
High helix cutting edges for low cutting force.
Suitable for large part machining in industries like wind power and shipbuilding.
Various chipbreaker designs for different materials and machining conditions.

Data Summary: Tables in the document provide feed rates, depth of cut, and dimensions for different insert models. The tables categorize inserts by ANSI and ISO numbers, specifying their application suitability (e.g., P for carbon steel, M for stainless steel).

Applications: The document is targeted at industries requiring heavy machining, such as power plants and shipbuilding, offering solutions for both rough and finish machining with a focus on tool longevity and efficiency.

Specifications: The document details various threading inserts and grooving blades, focusing on the TT5080 and TT9030 grades. TT5080 is noted for its hard submicron grain substrate with PVD-AlTiN/TiN coating, offering improved resistance to flaking and chipping, especially in stainless steels and high-temperature alloys. TT9030 allows for 20% higher cutting speeds compared to TT5080.

Threading Inserts: Includes internal and external threading inserts with various profiles such as M Type, Regular, and Partial Profile. The inserts are suitable for different thread types like ISO, UN, BSPT, and NPT, with applications in general industry, fittings, and pipe couplings.

Grooving Blades: New face grooving blades are introduced for larger diameter grooves, capable of grooving up to 1.496 inches deep. These blades are compatible with industry-standard blocks and use T-Clamp Ultra+ inserts.

Internal Turning and Grooving Bars: Expanded product line includes bars for deeper ID grooves, with coolant-through capability and compatibility with T-Clamp Ultra+ inserts.

Modular System Expansion: New cartridges and holders for external and face machining are introduced, enhancing the modular system's versatility.

Key Features:

Combination of M Type and Regular Type threading inserts.
Molded chipbreaker for strength and precise cutting edges.
Improved chip breaking and evacuation, leading to better surface quality.
Economical choice for various industrial applications.

Overview: The document provides technical specifications and guidelines for grooving tools and inserts, focusing on the new standard holder and XCMT-GV grooving inserts. It includes detailed dimensions, designations, and recommended cutting conditions for various applications.

Specifications: The document lists various tool and insert designations with corresponding dimensions in inches and millimeters. Key parameters include insert size, screw type, wrench torque, and pipe thread specifications. The tools are designed for grooving applications with a focus on chip control and smooth evacuation.

New Standard Holder: The new holder design accommodates both standard XCMT inserts and the new XCMT-GV grooving inserts. It features a pocket design to protect unused edges and supports through-coolant for efficient chip evacuation.

Insert Designations: The document provides a comprehensive list of XCMT and XCGT insert designations, detailing dimensions such as length, width, thickness, and radius. These inserts are suitable for various grades and applications, including external and internal grooving and turning.

Recommended Cutting Conditions: The document outlines recommended cutting conditions for grooving applications using XCMT-GV inserts. It specifies feed rates for different insert sizes and applications, emphasizing optimal performance in materials like SAE4140.

Applications: The tools and inserts are designed for use in external and internal grooving and turning applications, with specific recommendations for material types and cutting speeds.

Catalog excerpts

GOLD•RUSH grades for turning Turning grades for high speed machining of cast iron & alloy steel WHISKER CERAMIC GRADE Whisker reinforced ceramic grade TC430 for machining high strength & high temp alloys CBN grades TB610, TB670, TB730 for machining hardened steel & cast iron PCD-tipped inserts with CB chipbreaker Size technology ISO turning inserts Size technology external holders Size technology boring bars HB chipbreaker inserts for semi heavy turning External holders 40mm helix insert for large part machining External tool holder for LNMM insert

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External tool holder for LNMX inserts 50mm insert for large part machining 50mm insert for large part machining Double sided SNMD insert with 1.25" cutting edge External holder for 1.25" SNMD inserts Double sided H series chipbreaker for rough & finish machining EM chipbreaker for stainless steel machining 5°, 7°, & 11° positive inserts with PC chipbreaker RCMX INSERTS RA chipbreaker for positive round inserts RCMX HOLDERS External holders for positive round inserts (RCMX style) RX chipbreakers for rough machining of large parts 7° positive inserts with SA chipbreaker

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KT chipbreaker for rough turning of cast iron BNMX inserts for high feed machining External holder for BNMX insert External back clamping quick change holder for swiss type lathes Indexable system of boring bars & inserts for small component machining Sleeves to hold T•MINI boring bars Inserts for T•MINI boring bars External quick change holder for ISO turning Multi-function clamp for use with Ingersoll's existing T-type holders GOLD•RUSH grades for T•CLAMP applications Holder for precision grooving, parting, and recessing 4-edge inserts for precision grooving, parting, and recessing MINIATURE...

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Sleeves, coolant fittings for mini carbide bars Mini carbide bars for internal machining Internal grooving and turning on Small diameters Internal shallow grooving & turning on small diameters External turning & grooving Shallow external turning & grooving Pressed inserts for internal turning & grooving Precision inserts for internal turning & grooving TT5080 for lathe threading applications B-TYPE INSERTS B-type threading inserts for excellent chip control and surface quality Deep face grooving blade product expansion Internal turn/groove bars for deeper ID grooves

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GRADES The ingenious solution that takes cutting tool materials to another level Features • Excellent surface finish on the workpiece • Improved coating adhesion and insert chipping resistance • Stable and extended tool life in continuous and interrupted cutting operations • Reduced cutting friction and minimized built-up edge on exotic materials Benefit of new cutting edge technology Material: 0.2% Carbon Steel (HB145-160) Insert: CNMG 432 TT8115 Cutting Condition V=330 sfm ed prov f=.004 ipr Im d=.120" Facing, Interrupted cut

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GOLD RUSH GRADES FOR STEEL APPLICATIONS P05 • For high speed continuous turning on steels • Excellent wear and heat-resistance • For a wide range of steel turning applications • Very good combination of wear resistance and toughness • For general use on steels Cutting speed • For a wide range of turning operations on mild steel, low carbon steel and low carbon alloy steels • Excellent chipping and sticking resistance • Tough carbide substrate with good fracture resistance • For a wide range of medium to roughing applications at low cutting speed on steels • For heavy turning • Very tough carbide...

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TURNING GRADES FOR HIGH SPEED MACHINING OF CAST IRON AND ALLOY STEEL • Special “Black Rush” alumina CVD coating eliminates flaking and crater wear. • Post coat surface treatment reduces build up and provides longer, more consistent tool life. • Positive chip breakers for alloy steel applictions. • “KT” chip breaker for interrupted cuts in cast iron. All BLACKRUSH inserts feature a new coating technology which contains a special Al2O3 outer layer that maximizes hardness while providing thermal stability, an important consideration when machining cast iron especially at high cutting speeds. Following...

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INSERTS Grade ANSI DESCRIPTION ANSI DESCRIPTION Marked : Standard item

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INSERTS Grade ANSI DESCRIPTION ANSI DESCRIPTION Marked : Standard item

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INSERTS Grade ANSI DESCRIPTION Marked : Standard item

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CERAMIC GRADE WHISKER REINFORCED CERAMIC GRADE FOR MACHINING HIGH STRENGTH AND HIGH TEMPERATURE ALLOY MATERIAL • • • • SiC whisker reinforced ceramics grade. High hardness and high fracture toughness. Suitable for general turning and milling applications. Excellent for high speed cutting of Ni-based superalloys (Inconel, Waspaloy, Rene, etc.), hardened steels and hard castings PHYSICAL PROPERTIES APPLICATION RANGE Cutting Speed RECOMMENDED CUTTING CONDITIONS FOR HIGH TEMPERATURE ALLOYS Feed rate

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ANSI Number ANSI Number

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ANSI Number ANSI Number

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ANSI Number Dimensions (inch) ANSI Number

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CBN GRADES EXCELLENT CUTTING PERFORMANCE IN HARDENED STEEL AND CAST IRON TB610 • Excellent oxidation resistance and chemical stability. • For continuous to light interrupted turning. • For machining hard steel, alloy steel, tool steel and case hardened steel. TB670 • High hardness and impact resistance. • For continuous to severe interrupted turning. • For alloy steel, tool steel, case hardened steel and chilled cast iron. TB730 • High hardness and high fracture toughness. • General turning and milling. • For gray cast iron, nodular cast iron and carbide rolls. RECOMMEDED CUTTING CONDITIONS Materials...

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ANSI DESIGNATION LS2 - Insert with 2 tips WZ - Insert with wiper geometry ANSI DESIGNATION LS2 - Insert with 2 tips LS4 - Insert with 4 tips WZ - Insert with wiper geometry

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ANSI DESIGNATION LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips ANSI DESIGNATION Dimension (inches) LS2 - Insert with 2 tips

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Turning Section

Turning Section

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