Catalog excerpts
GOLD•RUSH grades for turning Turning grades for high speed machining of cast iron & alloy steel WHISKER CERAMIC GRADE Whisker reinforced ceramic grade TC430 for machining high strength & high temp alloys CBN grades TB610, TB670, TB730 for machining hardened steel & cast iron PCD-tipped inserts with CB chipbreaker Size technology ISO turning inserts Size technology external holders Size technology boring bars HB chipbreaker inserts for semi heavy turning External holders 40mm helix insert for large part machining External tool holder for LNMM insert
Open the catalog to page 1External tool holder for LNMX inserts 50mm insert for large part machining 50mm insert for large part machining Double sided SNMD insert with 1.25" cutting edge External holder for 1.25" SNMD inserts Double sided H series chipbreaker for rough & finish machining EM chipbreaker for stainless steel machining 5°, 7°, & 11° positive inserts with PC chipbreaker RCMX INSERTS RA chipbreaker for positive round inserts RCMX HOLDERS External holders for positive round inserts (RCMX style) RX chipbreakers for rough machining of large parts 7° positive inserts with SA chipbreaker
Open the catalog to page 2KT chipbreaker for rough turning of cast iron BNMX inserts for high feed machining External holder for BNMX insert External back clamping quick change holder for swiss type lathes Indexable system of boring bars & inserts for small component machining Sleeves to hold T•MINI boring bars Inserts for T•MINI boring bars External quick change holder for ISO turning Multi-function clamp for use with Ingersoll's existing T-type holders GOLD•RUSH grades for T•CLAMP applications Holder for precision grooving, parting, and recessing 4-edge inserts for precision grooving, parting, and recessing...
Open the catalog to page 3Sleeves, coolant fittings for mini carbide bars Mini carbide bars for internal machining Internal grooving and turning on Small diameters Internal shallow grooving & turning on small diameters External turning & grooving Shallow external turning & grooving Pressed inserts for internal turning & grooving Precision inserts for internal turning & grooving TT5080 for lathe threading applications B-TYPE INSERTS B-type threading inserts for excellent chip control and surface quality Deep face grooving blade product expansion Internal turn/groove bars for deeper ID grooves
Open the catalog to page 4GRADES The ingenious solution that takes cutting tool materials to another level Features • Excellent surface finish on the workpiece • Improved coating adhesion and insert chipping resistance • Stable and extended tool life in continuous and interrupted cutting operations • Reduced cutting friction and minimized built-up edge on exotic materials Benefit of new cutting edge technology Material: 0.2% Carbon Steel (HB145-160) Insert: CNMG 432 TT8115 Cutting Condition V=330 sfm ed prov f=.004 ipr Im d=.120" Facing, Interrupted cut
Open the catalog to page 7GOLD RUSH GRADES FOR STEEL APPLICATIONS P05 • For high speed continuous turning on steels • Excellent wear and heat-resistance • For a wide range of steel turning applications • Very good combination of wear resistance and toughness • For general use on steels Cutting speed • For a wide range of turning operations on mild steel, low carbon steel and low carbon alloy steels • Excellent chipping and sticking resistance • Tough carbide substrate with good fracture resistance • For a wide range of medium to roughing applications at low cutting speed on steels • For heavy turning • Very tough...
Open the catalog to page 8TURNING GRADES FOR HIGH SPEED MACHINING OF CAST IRON AND ALLOY STEEL • Special “Black Rush” alumina CVD coating eliminates flaking and crater wear. • Post coat surface treatment reduces build up and provides longer, more consistent tool life. • Positive chip breakers for alloy steel applictions. • “KT” chip breaker for interrupted cuts in cast iron. All BLACKRUSH inserts feature a new coating technology which contains a special Al2O3 outer layer that maximizes hardness while providing thermal stability, an important consideration when machining cast iron especially at high cutting speeds....
Open the catalog to page 9INSERTS Grade ANSI DESCRIPTION ANSI DESCRIPTION Marked : Standard item
Open the catalog to page 10INSERTS Grade ANSI DESCRIPTION ANSI DESCRIPTION Marked : Standard item
Open the catalog to page 11INSERTS Grade ANSI DESCRIPTION Marked : Standard item
Open the catalog to page 12CERAMIC GRADE WHISKER REINFORCED CERAMIC GRADE FOR MACHINING HIGH STRENGTH AND HIGH TEMPERATURE ALLOY MATERIAL • • • • SiC whisker reinforced ceramics grade. High hardness and high fracture toughness. Suitable for general turning and milling applications. Excellent for high speed cutting of Ni-based superalloys (Inconel, Waspaloy, Rene, etc.), hardened steels and hard castings PHYSICAL PROPERTIES APPLICATION RANGE Cutting Speed RECOMMENDED CUTTING CONDITIONS FOR HIGH TEMPERATURE ALLOYS Feed rate
Open the catalog to page 13ANSI Number ANSI Number
Open the catalog to page 14ANSI Number ANSI Number
Open the catalog to page 15ANSI Number Dimensions (inch) ANSI Number
Open the catalog to page 16CBN GRADES EXCELLENT CUTTING PERFORMANCE IN HARDENED STEEL AND CAST IRON TB610 • Excellent oxidation resistance and chemical stability. • For continuous to light interrupted turning. • For machining hard steel, alloy steel, tool steel and case hardened steel. TB670 • High hardness and impact resistance. • For continuous to severe interrupted turning. • For alloy steel, tool steel, case hardened steel and chilled cast iron. TB730 • High hardness and high fracture toughness. • General turning and milling. • For gray cast iron, nodular cast iron and carbide rolls. RECOMMEDED CUTTING CONDITIONS...
Open the catalog to page 17ANSI DESIGNATION LS2 - Insert with 2 tips WZ - Insert with wiper geometry ANSI DESIGNATION LS2 - Insert with 2 tips LS4 - Insert with 4 tips WZ - Insert with wiper geometry
Open the catalog to page 18ANSI DESIGNATION LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips ANSI DESIGNATION Dimension (inches) LS2 - Insert with 2 tips
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