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Ingersoll Cutting Tools
Super Catalog - Milling Products

Super Catalog - Milling Products

Product catalog summary

Overview: This document provides comprehensive technical specifications and guidelines for various milling tools, including end mills, face mills, and inserts, as well as toolholders and adaptors. It covers dimensions, applications, and recommendations for optimal performance in machining processes.

Milling Applications: Specifications for different types of end mills, such as 0° end mills, backdraft end mills, and high-speed router end mills, are detailed with diameter, cutting range, length, and series information.

End Mills: Detailed specifications for series like 12J1D, 12J1M, TE90AX, and 12J1F, including cutting edge length, insert corner radius, ramp angle, coolant through capability, and number of inserts used.

Inserts and Hardware: Lists various insert types and their applications, including multi-purpose and ground/polished inserts, with details on insert corner radii and compatible grades. Hardware specifications include insert screw drivers and torque requirements.

Technical Information: References to additional technical information pages for further details on system components and hardware specifications.

Key Data:

End Mill Series 12J1D: Diameters range from .375" to 1.000" with cutting edge lengths of .22" and insert corners ranging from .008" to .062"R.
End Mill Series TE90AX: Diameters range from .375" to 1.250" with cutting edge lengths of .34" and insert corners ranging from .020" to .062"R.
End Mill Series 12J1F: Diameters range from .500" to 1.250" with cutting edge lengths of .44" and insert corners ranging from .015" to .125"R.

Recommendations: For optimal performance, select the appropriate end mill series based on specific application requirements, considering factors such as diameter, cutting edge length, and insert corner radius. Ensure compatibility with toolholder and adaptor systems.

Procedures:

Assembly Instructions: Ensure the carbide tip is seated firmly on the shank with no gap during assembly.
Torque Specifications: Provides torque values for different insert screwdrivers, ensuring proper installation and performance.

Standards and Recommendations:

Material Compatibility: Recommendations for insert applications based on workpiece material, ensuring optimal performance and tool life.
Technical References: Additional technical information can be found on specified pages for further guidance.

Key Data from Tables:

Insert Specifications: Tables provide detailed information on insert numbers, corner radii, and application suitability.
End Mill Dimensions: Tables list cutter diameters, lengths, and shank styles, aiding in the selection of appropriate tools for specific tasks.

Critical Information:

Torque Values: Essential for ensuring the correct installation of inserts and maintaining tool integrity.
Corner Radii: Important for achieving desired surface finishes and precision in machining operations.

Face Mill Selection: Emphasizes the importance of rigidity in the workpiece, machine, and fixturing. Discusses optimal cutter diameter and application of cutter geometry, including radial and axial rakes.

Better Surface Finishes: Factors affecting surface finish include roughness, waviness, flatness, laps, and bearing. Emphasizes the need for a rigid machine setup and proper spindle tilt.

Additional Sections: Includes sections on rigidity analysis, radial chip thinning, ball nose chip thinning, indexing chipsurfer tips, troubleshooting charts, and formmaster speed guidelines.

Catalog excerpts

■ MILLING APPLICATION > . . . . . . . . . . . . . . . . . . . . . . . . . . . . M4 ■ TURNING APPLICATION > . . . . . . . . . . . . . . . . . . . . . . . . . . . . T1 ■ HOLEMAKING APPLICATION > . . . . . . . . . . . . . . . . . . . . . . . H1 ■ TOOLHOLDERS/ADAPTORS > . . . . . . . . . . . . . . . . . . . . . . . . A1 >

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■ END MILLS ■ FACE MILLS ■ CONTOUR ■ SLOTTERS > PAGE M8 PAGE M186 PAGE M272 PAGE M312 M6 >

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■ MODULAR ■ > INSERTS, SCREWS, AND DRIVERS ■ > TECHNICALINFORMATION ■ > INDEX PAGE M336 PAGE M508 PAGE M432 PAGE M452 M7 >

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DiameterCuttingRangeLengthDescriptionSeriesPage .750-2.000.6312J1G, 12V1GM580˚ End Mill1.000 & 1.250.6312J1G (TopOn)M60End Mill1.000-1.500.280Ջ End Mill1SJ1VM621.000-1.500.280ڋ End Mill 1SJ1V (InnoڕFit)M64.625-1.250.3115J1EM660˚ End Mill.625-1.000.65-22J3DM681.270˚ Extended Flute End Mill.750-1.000.81-22J3MM701.080˚ Fluted End Mill1.102-1.5001.14-22J3FM721.900˚ Fluted End Mill1.102-1.5001.10-22J3F (InnoFit)M743.00Extended Flute End Mill1.000-2.000.87-22J3XM763.800Ջ Fluted End Mill M12 >

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DiameterCuttingRangeLengthDescriptionSeriesPage 1.100 & 2.500.84-22J3X (InnoFit)M784.00Extended Flute End Mill1.000-2.0001.30-22J3Q, 22J7QM802.100Ջ Fluted End Mill2.0001.69-22J3B, 22J5BM824.000ڋ Fluted End Mill1.500-2.5001.66-22J3EM844.420ڋ Fluted Precision End Mill1.500-2.5002.26-22J3E (InnoڕFit)M864.42Extended Flute End Mill1.250-1.5001.62-25J3EM881.900˚ Extended Flute End Mill1.102-1.5001.10-25J3E (InnoFit)M902.66Extended Flute End Mill1.250 & 1.5001.85-25J3F, 23J3G M922.130Ջ Full Effective End Mill1.500 & 2.0002.35-23J6GM946.100ڋ Heavy Duty Fluted End Mill2.0003.0727E2VM960ڋ Heavy Duty End...

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2.0004.00-23J2GM984.500˚ Replaceable End Cap End Mill 2.5004.38-25J3JM1005.820˚ Replaceable End Cap End Mill 2.000 & 2.5001.73-22J3XM1022.600˚ Fluted Shell Mill2.0001.66-22J3Q, 22J3BM1041.700˚ Fluted Shell Mill2.500-4.0002.26-22J3EM1063.780˚ Fluted Precision Shell Mill2.000-4.0001.10-25J3G, 25J3JM1084.350˚ Fluted Shell Mill3.000 & 4.0003.10-0˚ Fluted 2SJ1H, 2SJ1LM1104.00Shell Mill.953-2.175-15T1D, 15T1F, M112T-Slot End Mill12T1B.713-2.096.10-12P1D, 12N1D, M114.1830˚, 45˚, 60˚ Lead Angle End Mill12M1D.713-2.096.22-12M1Q, 12N1Q,M116.4230˚, 45˚, 60˚ Lead Angle End Mill12N1B, 12P1Q >

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DiameterCuttingRangeLengthDescriptionSeriesPage 2.015-2.279.69-15M1H, 15N1HM118.8530˚, 45˚ Lead Angle End Mill.692 & .564.22-15N1E, 15P1EM120.2445˚, 60˚ Lead Angle End Mill1.000-1.500.23-15L1G, 15M1G,M122.3815˚, 30˚, 45˚ Lead Angle End Mill15N1F, 15N1G1.000-1.250.2215N1E (TopOn)M12445Ջ Lead Angle End Mill.750-2.000.1815N1FM12645ڋ Lead Angle End Mill1.000.2615N1HM12845ڋ Lead Angle End Mill1.436-2.684.2519N1BM13045ڋ Lead Angle End Mill.625..3712J1QM1320ڋ Center Cutting End Mill.750.5012J1BM1340ڋ Center Cutting End Mill1.000-1.500.87-12S1Q, 12S1BM1361.120ڋ Center Cutting End Mill M15 >

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DiameterCuttingRangeLengthDescriptionSeriesPage 1.000-2.000.4115U1GM1380˚ End Mill1.000-1.500.4115U1G (TopOn)M1400Ջ End Mill1.000-2.000.8215X1XM1420ڋ High Speed Router End Mill1.250 & 1.500.8215X1X (TopڕOn)M1440˚ End Mill1.250& 1.500.8715X1WM1460˚ High Speed Router End Mill2.000.9915X1ZM1480˚ High Speed Router End Mill.750-2.000.9515J1HM1500˚ Indexable Finishing End Mill.750 & 1.000-15R1VM152Radius End Mill1.000-15R4HM154Radius End Mill1.000-15R1V (TopOn)M156Corner Rounding End Mill M16 >

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DiameterCuttingRangeLengthDescriptionSeriesPage ---M180Conical Shanks--SOM181Straight Shanks-No Neck---M182Extensions---M183Blanks---M184Ball Nose Blanks---M185T-Slot Format Blanks M19 >

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AOMT060202R Multi-Purpose.008 > R ■■■ AOMT060204R Multi-Purpose.015 > R ■■ AOMT060208R Multi-Purpose.031 > R ■■ AOMT060216R* Multi-Purpose.062 > R ■■ AOCT060204FR-P Ground/Polished.015 > R ■ > * Cutter body should be relieved to accept .062"R insert. Insert ScrewDriverPreset Torque DriverBit for Torque DriverPart No.TorquePart No.Part No.Part No. SM18-041-005 in. lbs.DS-TP06SDTN005SDS-TP06TB(Tx Plus 06) > For technical information, see page M475. size="-1">

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.500"-1.500".22".008", .015", .031" and .062" > R FacingRampingChannelingShoulderCorkscrewPocketing Coolant Thru L 1 T 1 D 1 .22

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AOMT060202R Multi-Purpose.008 > R ■■■ AOMT060204R Multi-Purpose.015 > R ■■ AOMT060208R Multi-Purpose.031 > R ■■ AOMT060216R* Multi-Purpose.062 > R ■■ AOCT060204FR-P Ground/Polished (for Alum.).015 > R ■ > * Cutter body should be relieved to accept .062R insert. Insert ScrewDriverPreset Torque DriverBit for Torque DriverPart No.TorquePart No.Part No.Part No. SM18-041-005 in. lbs.DS-TP06SDTN005SDS-TP06TB(Tx Plus 06) > For technical information, see page M475. size="-1">

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Insert ScrewDriverPart No.TorquePart No. SM25-054-0010-15 in. lbs.DS-T08W(Tx-08) > For technical information, see page M477. size="-1">

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Insert ScrewDriverCutter DiameterPart No.TorquePart No. .375-1.00SM25-055-2110-15 in. lbs.TD81.125-2.000SM25-075-2010-15 in. lbs.TD8 > For technical information, see page M477. size="-1">

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.500" to 1.250".44".015", .031", .062" and .125" > R FacingRampingChannelingShoulderCorkscrewPocketing Coolant Thru L 2 L 1 L 3 1 D 2 .44D Cutting Edge Length based on .015" R

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AOMT110304R Multi-Purpose.015 > R ■■■■■ AOCT110304FR-P Ground/Polished (for Alum.).015 > R ■ AOMT110308R Multi-Purpose.031 > R ■■■■■ AOCT110308FR-P Ground/Polished (for Alum.).031 > R ■ AOMT110316R Multi-Purpose.062 > R ■■■■■ AOMT110332R Multi-Purpose.125 > R * ■■■■■ > *Cutter body must be relieved to accept .125" > R insert. Insert ScrewDriverCutter DiameterPart No.TorquePart No. .500SM25-054-0010-15 in. lbs.DS-T08W(Tx-08).625-1.250SM25-064-0010-15 in. lbs.DS-T08W(Tx-08) > For technical information, see page M478. size="-1">

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Super Catalog - Milling Products

Super Catalog - Milling Products

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