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quadtwist

quadtwist
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quadtwist

Product catalog summary
Introduction: Ingersoll Cutting Tools has expanded its Quad-Twist line, offering drill diameters from 14.3mm to 50.8mm. The line features a unique insert design for machining hard materials like low carbon and stainless steels, available in 2, 3, 4, and 5xD configurations.
New Shank Design: The new longer shank design provides additional stability in stationary applications, allowing for two-screw contact. It can be shortened for rotating applications and is marked "R02" in descriptions. A brass coolant plug is not included and must be ordered separately.
Drill Specifications: Drill diameters range from .563” to 2.000" with bodies available in 2xD to 5xD. Grades include IN2505, IN6505, IN1030, IN2510, and IN10K. Features include a side coolant port and twisted flute for chip evacuation.
Maximum Offset Dimensions: A detailed table provides maximum offset dimensions for various drill diameters, specifying insert type, radial adjustment, and max offset diameter.
Carbide Grades: IN2505 is for general purposes with high hardness and toughness. IN6505 is for steel applications with excellent wear resistance. IN1030 is suitable for cast iron, aluminum, and stainless steel. IN2510 is for cast iron with high hardness. IN10K is uncoated for aluminum.
Drill Body Hardness: The drill body has a hardness over HRc 50 with special surface treatment for increased resistance to fatigue, corrosion, and stress cracking.
Internal Cooling: Recommended coolant flow rates are provided for different drill diameters and depths.
Insert Tolerance: Hole tolerance specifications are provided for Quad-Twist and Quad-Drill+ for different L/D ratios.
Dimensions and Configurations: Detailed dimensions and configurations for 2xD to 5xD indexable drills are provided, including insert screw torque and coolant fitting plug specifications.
Material Specifications: Specifications for alpha+beta alloys, hardened steel, chilled cast iron, and cast iron nodular are provided, including hardness, dimensions, and feed rates. For 5xD, reduce feed rate by 40% initially.
Test Results: Two test results are provided using a Machining Center (Vertical/BT50) on Alloy Steel (AISI 4140) with internal coolant. Performance and tool life are compared between Competitor and QUAD•TWIST.
Availability: Products are in stock and prices are available in the GAL system.
Contact Information: 845 South Lyford Road, Rockford, IL 61108. Tel: 815.387.6600, Fax: 815.387.6968.
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Catalog excerpts

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Drill Diameters: .563” - 2.000" (14.3 - 50.8mm) Drill Bodies: 2xD 3xD 4xD 5xD Grades: IN2505 IN6505* (Outboard Pocket Only) IN1030 IN2510 IN10K Features: • Side coolant port • Twisted flute for maximum chip evacuation Ingersoll Cutting Tools is proud to announce that the Quad-Twist line has grown. The diameter range includes 14.3mm (.563") - 50.8mm (2.000"). The same unique insert design to break up hard to machine, gummy materials including low carbon steels, stainless and exotics is available in 2, 3, 4 and 5xD. We have also implemented a new shank design. The new longer shank will give the Quad-Twist drill additional stability when used in stationary applications, allowing two-screw contact on the shank flat and a more rigid setup. The Quad-Twist does not include a brass coolant plug for lathes that do not provide coolant through so please order separately. We have included a cutoff notch to shorten the shank for rotating applications, if necessary. The new shank design is designated “R02” at the end of the item description. NEW-132-14 (09/2018) PAGE

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MAXIMUM OFFSET DIMENSIONS IN2505 (PVD) - GENERAL PURPOSE Drill Diameter X-Max: Radial Adjustment Sub-micron grade with high hardness and toughness New Multi-layered coating for higher chipping resistance Post-coat surface treatment improves chipping resistance and reduces cutting forces First choice for general applications Inboard and outboard pockets IN2510 (PVD) - CAST IRON Sub-micron grade with high hardness and toughness New Multi-layered coating for higher chipping resistance Post-coat surface treatment improves chipping resistance and reduces cutting forces Inboard and outboard pockets...

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Drill Body Hardness - over HRc 50 Special Surface Treatment - Surface hardening & smooth chip flow - Increases resistance to fatigue failure, corrosion and stress cracking 845 South Lyford Road, Rockford, IL 61108 NEW-132-14 (09/2018)

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I QR SERIES 2XD INDEXABLE DRILL (-R02 SHANK) 2xD Bodies Dimensions (inch) 845 South Lyford Road, Rockford, IL 61108 NEW-132-14 (09/2018)

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QR SERIES 3XD INDEXABLE DRILL (-R02 SHANK) 3xD Bodies Dimensions (inch) 845 South Lyford Road, Rockford, IL 61108 Tel: 815.387.6600, Fax: 815.387.6968

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QR SERIES 4XD INDEXABLE DRILL (-R02 SHANK) 4xD Bodies Dimensions (inch) 845 South Lyford Road, Rockford, IL 61108 Tel: 815.387.6600, Fax: 815.387.6968

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■ QR SERIES 5XD INDEXABLE DRILL (-R02 SHANK) 5xD Bodies Dimensions (inch) 845 South Lyford Road, Rockford, IL 61108 NEW-132-14 (09/2018)

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GRADE: IN2505 For General Purpose GRADE: IN6505 For Steel Applications For Peripheral Pockets Only GRADE: IN2510 For Cast Iron Dimension (inch) Designation GRADE: IN1030 For Cast Iron, Stainless and Titanium Applications Tool Dia. Range Min-Max 845 South Lyford Road, Rockford, IL 61108 Tel: 815.387.6600, Fax: 815.387.6968

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■ 2xD, 3xD, 4xD RECOMMENDED CUTTING CONDITIONS Tensile 845 South Lyford Road, Rockford, IL 61108 NEW-132-14 (09/2018)Tel: 815.387.6600, Fax: 815.387.6968 PAGE 9 OF 11

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■ 5xD RECOMMENDED CUTTING CONDITIONS Tensile Note: For 5xD, reduce feed rate by 40% for first .150" to stabilize and then up to 100% programmed feed. 845 South Lyford Road, Rockford, IL 61108 NEW-132-14 (09/2018)Tel: 815.387.6600, Fax: 815.387.6968 PAGE 10 OF 11

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TEST RESULTS • Machine: Machining Center (Vertical/BT50) Spindle Load(%) • Tool: .787” X 4D (SOMT 070306 SK IN2505) • Coolant supply: Internal coolant (145PSI) Hole size(inch) • Material: Alloy Steel (AISI 4140) TEST RESULT 2 • Machine: Machining Center (Vertical/BT50) • Material: Alloy Steel (AISI 4140) • Tool: .709" X 3D (SOMT 060204 SK IN2505) Tool Life(%) Cutting condition ‣ Speed(V): 590 SFM ‣ Feed(f): .005 in/rev ‣ Depth(Ap): 2.0 in ‣ Internal coolant: 145 PSI 845 South Lyford Road, Rockford, IL 61108 Tel: 815.387.6600, Fax: 815.387.6968

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.