Catalog excerpts
TOP-ON Modular Straight Shanks TOP-ON Modular Extensions PUNCH-IN-QUAD Plunging Cutter PUNCH-IN-QUAD Operating Guidelines V-MAX Plunging Cutter V-MAX Operating Parameters S-MAX Plunging Cutter S-MAX Operating Parameters WorkNC Manufacturing Software Solutions
Open the catalog to page 2LECTIO L N N SE E R S O L I N G i i GU IDE i i i i i i i i i Diameter Range i i i i i i i i PLUNGING CUTTER i .375-.625 .750-4.00 2.00-6.00 2.00-4.00 Step Over Capability 1/2 Diameter 0.51 0.46 .375-.590 Available Corner Radii 0.03 .03, .06, .12 .03, .06, .12 0.06 Positive Positive & Neutral Positive Positive 1 4 4 RH / 4 LH 4 Coolant Through Yes Yes No Yes RH /LH RH RH /LH RH /LH RH Available Insert Geometries Cutting Edges Per Insert 3
Open the catalog to page 3OPERATING AND INDEXING TIP GUIDELINES OPERATING GUIDELINES Screw tip into shank until finger tight Use .001" shim stockto checkthe simultaneous tighten further with the wrench until there is Pre-set torque wrenches
Open the catalog to page 6imjm^ìfWTimummf MODULAR PLUNGING CUTTER SERIES DHIHTOP.ON STYLE) Diameters Cutting Edge Length Insert Corner Double Positive Geometry
Open the catalog to page 7■ MODULAR PLUNGING CUTTER SERIES DHU (TOP-ON STYLE) Diameters Cutting Edge Length Insert Corner 1.00" to 1.25" .34 .031"R Coolant Thru Plunging L 1.5º T1 D ap D Effective Diameter Cutter Number Number of Inserts T1 Adaption L Overall Length AP Wrench Size 1.000 1.250 DHU-10012X7R01 DHU-12015X8R01 2 3 M12 M16 1.250 1.500 0.34 0.34 18mm 25mm INSERTS SHLT090408N-FS .181 .372 Grades Insert Number Application Corner SHLT090408N-FS SHLT090416N-FS Strong Neutral Geometry Strong Neutral Geometry .031R .062R IN 1030 2005 6515 ■ ■ HARDWARE Insert Screw Driver Part No. SM40-080-30 8 Torque 30-35 in....
Open the catalog to page 8■ MODULAR PLUNGING CUTTER Diameters Cutting Edge Length Insert Corner 1.25" to 1.50" .40" SERIES DHU (TOP-ON STYLE) .031"R, .062"R Coolant Thru Plunging L 1.5º T1 D ap D Effective Diameter Cutter Number Number of Inserts T1 Adaption L Overall Length AP Wrench Size 1.250 1.500 DHU-12015X8R02 DHU-15017X8R02 2 3 M16 M16 1.500 1.750 0.40 0.40 22mm 22mm INSERTS SHLT1104__N-FS SHLT110408TN-HR .181 .435 .181 .434 Grades Insert Number Application Corner SHLT110408N-FS SHLT110416N-FS SHLT110408TN-HR Strong Neutral Geometry Strong Neutral Geometry Double Positive Geometry .031R .062R .031R IN 1030...
Open the catalog to page 9- MODULAR STRAIGHT SHANKS STEELAND CARBIDE Thread Connections Shank Diameters Shank Mating Projection Extension Diameter Diameter Length Length Mating Projection Diameter Length
Open the catalog to page 10■ PLUNGING CUTTER* SERIES DHU Diameters Cutting Edge Length Insert Corner 2.00" to 4.00" .53" .031"R, .062"R, .125"R Coolant Thru Plunging D3 K H 1.5º ap D1 D1 Effective Diameter Cutter Number Number of Inserts D3 Bore Diameter Keyway Dimension H Height Standard Retention Bolt Coolant-Thru** Retention Bolt AP 2.000 2.500 3.000 4.000 DHU-20017D1R01 DHU-25017D1R01 DHU-30017D3R01 DHU-40020D4R01 4 5 6 8 0.75 0.75 1.00 1.25 0.31 0.31 0.38 0.50 1.750 1.750 1.750 2.000 SD06-46 SD06-46 SD08-46 SD10-47 SD06-89 SD06-89 SD08-92 SD10-99 .53 .53 .53 .53 *Can be used with **Order SEPARATELY system....
Open the catalog to page 12mmr^mrìn^nmm OPERATING GUIDELINES
Open the catalog to page 13Cast Iron Alloyed Steel high speeds
Open the catalog to page 15PLUNGING CUTTER* SERIES SHU Cutting Edge Length Insert Corner Right-Hand Rotation '"Order SEPARATELY
Open the catalog to page 16S-MAX INSERT SERIES: DPM324 S-MAX INSERT SERIES: DPM434
Open the catalog to page 17Ingersoll and WorkNC have joined forces to develop an effective plunging routine that boosts productivity and extends tool life. This routine, called High Volume Roughing, is a standard feature in WorkNC software. A High Volume Roughing toolpath consists of a number of Z axis plunge cutting movements in an order which is automatically calculated by WorkNC. 1 7 2 The following sketch shows the phases of a single plunge movement followed by a detailed description. 3 4 6 5 1 Retract distance 2 Approach distance 3 Slow-down distance (approach feedrate) 4 Cutting feedrate 5 Slow-down distance...
Open the catalog to page 18Heavy-Duty Modular Tooling System • Strong drive pin design with 3-point clamping and self centering connections • Change cutter heads right on the spindle • Resists bending forces uniformly • Transmits axial forces from cut-to- spindle • Equipped with coolant-through Refer to www.ingersoll-imc.com, BRO-025 or main catalog for information about 19
Open the catalog to page 19Ingersoll Cutting Tools Marketing & Technology Center Email: ¡nfo@ingersoll-imc.com Internet: www.ingersoll-imc.com Ingersoll Cutting Tool Ltd. 4510 Rhodes Drive, Unit #100 Windsor, Ontario N8W 5K5, Canada Ingersoll Cutting Tools de México S.A. de C.V. Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3 Saltillo, Coahuila CP. 25200, México Ingersoll Cutting Tools for Europe Marketing & Technology Center Ingersoll Werkzeuge GmbH Email: info@ingersoll-imc.de Internet: www.ingersoll-imc.de
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