TOP-ON Modular Straight Shanks TOP-ON Modular Extensions PUNCH-IN-QUAD Plunging Cutter PUNCH-IN-QUAD Operating Guidelines V-MAX Plunging Cutter V-MAX Operating Parameters S-MAX Plunging Cutter S-MAX Operating Parameters WorkNC Manufacturing Software Solutions

LECTIO L N N SE E R S O L I N G i i GU IDE i i i i i i i i i Diameter Range i i i i i i i i PLUNGING CUTTER i .375-.625 .750-4.00 2.00-6.00 2.00-4.00 Step Over Capability 1/2 Diameter 0.51 0.46 .375-.590 Available Corner Radii 0.03 .03, .06, .12 .03, .06, .12 0.06 Positive Positive & Neutral Positive Positive 1 4 4 RH / 4 LH 4 Coolant Through Yes Yes No Yes RH /LH RH RH /LH RH /LH RH Available Insert Geometries Cutting Edges Per Insert 3

OPERATING AND INDEXING TIP GUIDELINES OPERATING GUIDELINES Screw tip into shank until finger tight Use .001" shim stockto checkthe simultaneous tighten further with the wrench until there is Pre-set torque wrenches

imjm^ìfWTimummf MODULAR PLUNGING CUTTER SERIES DHIHTOP.ON STYLE) Diameters Cutting Edge Length Insert Corner Double Positive Geometry

■ MODULAR PLUNGING CUTTER SERIES DHU (TOP-ON STYLE) Diameters Cutting Edge Length Insert Corner 1.00" to 1.25" .34 .031"R Coolant Thru Plunging L 1.5º T1 D ap D Effective Diameter Cutter Number Number of Inserts T1 Adaption L Overall Length AP Wrench Size 1.000 1.250 DHU-10012X7R01 DHU-12015X8R01 2 3 M12 M16 1.250 1.500 0.34 0.34 18mm 25mm INSERTS SHLT090408N-FS .181 .372 Grades Insert Number Application Corner SHLT090408N-FS SHLT090416N-FS Strong Neutral Geometry Strong Neutral Geometry .031R .062R IN 1030 2005 6515 ■ ■ HARDWARE Insert Screw Driver Part No. SM40-080-30 8 Torque 30-35 in. lbs....

■ MODULAR PLUNGING CUTTER Diameters Cutting Edge Length Insert Corner 1.25" to 1.50" .40" SERIES DHU (TOP-ON STYLE) .031"R, .062"R Coolant Thru Plunging L 1.5º T1 D ap D Effective Diameter Cutter Number Number of Inserts T1 Adaption L Overall Length AP Wrench Size 1.250 1.500 DHU-12015X8R02 DHU-15017X8R02 2 3 M16 M16 1.500 1.750 0.40 0.40 22mm 22mm INSERTS SHLT1104__N-FS SHLT110408TN-HR .181 .435 .181 .434 Grades Insert Number Application Corner SHLT110408N-FS SHLT110416N-FS SHLT110408TN-HR Strong Neutral Geometry Strong Neutral Geometry Double Positive Geometry .031R .062R .031R IN 1030 2005...

- MODULAR STRAIGHT SHANKS STEELAND CARBIDE Thread Connections Shank Diameters Shank Mating Projection Extension Diameter Diameter Length Length Mating Projection Diameter Length

■ PLUNGING CUTTER* SERIES DHU Diameters Cutting Edge Length Insert Corner 2.00" to 4.00" .53" .031"R, .062"R, .125"R Coolant Thru Plunging D3 K H 1.5º ap D1 D1 Effective Diameter Cutter Number Number of Inserts D3 Bore Diameter Keyway Dimension H Height Standard Retention Bolt Coolant-Thru** Retention Bolt AP 2.000 2.500 3.000 4.000 DHU-20017D1R01 DHU-25017D1R01 DHU-30017D3R01 DHU-40020D4R01 4 5 6 8 0.75 0.75 1.00 1.25 0.31 0.31 0.38 0.50 1.750 1.750 1.750 2.000 SD06-46 SD06-46 SD08-46 SD10-47 SD06-89 SD06-89 SD08-92 SD10-99 .53 .53 .53 .53 *Can be used with **Order SEPARATELY system. INSERTS...

mmr^mrìn^nmm OPERATING GUIDELINES

Cast Iron Alloyed Steel high speeds

PLUNGING CUTTER* SERIES SHU Cutting Edge Length Insert Corner Right-Hand Rotation '"Order SEPARATELY

S-MAX INSERT SERIES: DPM324 S-MAX INSERT SERIES: DPM434

Ingersoll and WorkNC have joined forces to develop an effective plunging routine that boosts productivity and extends tool life. This routine, called High Volume Roughing, is a standard feature in WorkNC software. A High Volume Roughing toolpath consists of a number of Z axis plunge cutting movements in an order which is automatically calculated by WorkNC. 1 7 2 The following sketch shows the phases of a single plunge movement followed by a detailed description. 3 4 6 5 1 Retract distance 2 Approach distance 3 Slow-down distance (approach feedrate) 4 Cutting feedrate 5 Slow-down distance (approach...

Heavy-Duty Modular Tooling System • Strong drive pin design with 3-point clamping and self centering connections • Change cutter heads right on the spindle • Resists bending forces uniformly • Transmits axial forces from cut-to- spindle • Equipped with coolant-through Refer to www.ingersoll-imc.com, BRO-025 or main catalog for information about 19

Ingersoll Cutting Tools Marketing & Technology Center Email: ¡[email protected] Internet: www.ingersoll-imc.com Ingersoll Cutting Tool Ltd. 4510 Rhodes Drive, Unit #100 Windsor, Ontario N8W 5K5, Canada Ingersoll Cutting Tools de México S.A. de C.V. Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3 Saltillo, Coahuila CP. 25200, México Ingersoll Cutting Tools for Europe Marketing & Technology Center Ingersoll Werkzeuge GmbH Email: [email protected] Internet: www.ingersoll-imc.de