Plunging Cutter Selection Guide CHIPSURFER Solid Carbide Flat Bottom Plunging Tip CHIPSURFER Necked Down Straight Shanks CHIPSURFER Operating and Indexing Tip Guidelines PUNCH-IN-QUAD Modular Plunging Cutters TOP-ON Modular Straight Shanks TOP-ON Modular Extensions PUNCH-IN-QUAD Plunging Cutter PUNCH-IN-QUAD Operating Guidelines V-MAX Plunging Cutter V-MAX Operating Parameters S-MAX Plunging Cutter S-MAX Operating Parameters WorkNC Manufacturing Software Solutions

Diameter Range PLUNGING CUTTER Step Over Capability Available Corner Radii Positive & Neutral Coolant Through Available Insert Geometries Cutting Edges Per Insert

SOLID CARBIDE FLAT BOTTOM PLUNGING TIP Cutting Edge Length Cutting Edge Radius Cutter Number L1 Cutting Edge Length WRENCHES (ORDER SEPARATELY) Thread Size Optional Torque Wrench

NECKED DOWN STRAIGHT SHANKS Thread Connections Shank Materials Steel or Carbide Coolant Thru Part Number

OPERATING AND INDEXING TIP GUIDELINES OPERATING GUIDELINES Material Aluminum Cast Iron Stainless Steel Nickel Alloys Titanium Hardness Brinnel INDEXING TIP GUIDELINES Step 1 Screw tip into shank until finger tight Note a .010" gap Use wrench to torque approximately 1/4 turn, creating a simultaneous fit. Step 3 Use .001" shim stock to check the simultaneous fit at the intersection of the tip and the shank. The shim should not be able to enter the intersection. If it does, tighten further with the wrench until there is no gap. Pre-set torque wrenches (Series DT-. . .) can be purchased.

MODULAR PLUNGING CUTTER Cutting Edge Length Insert Corner SERIES DHU (TOP•ON STYLE) Cutter Number Wrench Size Grades Insert Number Double Positive Geometry HARDWARE Insert Screw

MODULAR PLUNGING CUTTER SERIES DHU (TOP-ON STYLE) Cutting Edge Length Insert Corner Cutter Number Wrench Size Grades Insert Number Strong Neutral Geometry Strong Neutral Geometry HARDWARE Insert Screw

MODULAR PLUNGING CUTTER Cutting Edge Length Insert Corner SERIES DHU (TOP-ON STYLE) Cutter Number Wrench Size Grades Insert Number Strong Neutral Geometry Strong Neutral Geometry Double Positive Geometry HARDWARE Insert Screw

MODULAR STRAIGHT SHANKS STEEL AND CARBIDE Thread Connections Shank Diameters STEEL T1 Internal Thread Part Number CARBIDE T1 Internal Thread Part Number

MODULAR EXTENSIONS Part Number Wrench Size

PLUNGING CUTTER* SERIES DHU Cutting Edge Length Insert Corner Cutter Number Keyway Dimension Standard Retention Bolt Coolant-Thru** Retention Bolt *Can be used with **Order SEPARATELY Insert Number Strong Neutral Geometry Strong Neutral Geometry Strong Neutral Geometry Double Positive Geometry Double Positive Geometry HARDWARE Insert Screw

OPERATING GUIDELINES Grades* Material Aluminum 6061 T-6, 7075 T-6 Gray Cast Iron Nodular Low Carbon 1018-8620 High Carbon F-6180, Nitralloy 52100 Steel Alloyed Steel 4140, 4340, 6150 Tool Steel A-6, D-1, D-2, P-20 300 Series, 304, 316 Stainless 400 Series 15-5 PH, 17-4 PH Steel 13-8 PH Nickel Inconel 600, 706, 718, Alloys 903, Hastelloy, Waspalloy Titanium 6AL-4V *In order of preference. Brinell Hardness - SERIES DHU Feed per Insert

PLUNGING CUTTER* SERIES VHU Cutting Edge Length Insert Corner Cutter Number Retention Bolt Note: RH plungers can use remaining insert edges from a RH 0˚ lead 6K6V, 6K5V or 4W2A cutter *Can be used with If using long edge V-Max use a RH insert in a LH tool and a LH insert in a RH tool. INSERTS (Plunge) Grades Insert Number NNE324 HARDWARE Insert Screw

OPERATING PARAMETERS Brinell Hardness Gray Cast Iron Low Carbon 1018, 8620 High Carbon F-6180, Nitralloy 52100 Steel Alloyed Steel 4140, 4340, 6150 Tool Steel A-6, D-1, D-2, P-20 300 Series, 304, 316 Stainless 400 Series, 15-5 PH, 17-4 PH Steel 13-8 PH Nickel Inconel 600, 706, 718, Alloys 903, Hastelloy, Waspalloy Titanium 6AL-4V *In order of preference. May not be required at high speeds

PLUNGING CUTTER* SERIES SHU Cutting Edge Length Insert Corner Cutter Number Right-Hand Rotation 2.00 SHU-20015D1R01 2.50 SHU-25015D1R01 3.00 SHU-30020D3R01 4.00 SHU-4001958R01 *Can be used with **Order SEPARATELY Retention Bolt Coolant-Thru** Retention Insert Bolt Size SD06-89 SD06-89 SD08-92 SD10-99 Grades Insert Number Insert Number Insert Screw

OPERATING PARAMETERS Grades* Brinell Hardness Gray Cast Iron S-MAX INSERT SERIES: DPM324 Feed per Insert May not be required at high speeds High Carbon F-6180 Nitralloy 52100 Brinell Hardness Gray Cast Iron High Carbon F-6180 Nitralloy 52100 S-MAX INSERT SERIES: DPM434 May not be required at high speeds

Ingersoll and WorkNC have joined forces to develop an effective plunging routine that boosts productivity and extends tool life. This routine, called High Volume Roughing, is a standard feature in WorkNC software. A High Volume Roughing toolpath consists of a number of Z axis plunge cutting movements in an order which is automatically calculated by WorkNC. The following sketch shows the phases of a single plunge movement followed by a detailed description. 1 Retract distance 2 Approach distance 3 Slow-down distance (approach feedrate) 4 Cutting feedrate 5 Slow-down distance (approach feedrate)...

Heavy-Duty Modular Tooling System • Strong drive pin design with 3-point clamping and self centering connections • Change cutter heads right on the spindle • Resists bending forces uniformly • Transmits axial forces from cut-to- spindle • Equipped with coolant-through Refer to www.ingersoll-imc.com, BRO-025 or main catalog for information ab

Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Road Rockford, IL 61108-2749 U.S.A. Tel: 815.387.6600 Fax: 815.387.6968 Email: [email protected] Internet: www.ingersoll-imc.com Ingersoll Cutting Tool Ltd. 4510 Rhodes Drive, Unit #100 Windsor, Ontario N8W 5K5, Canada Tel: 519.974.1019 Fax: 519.974.2260 Ingersoll Cutting Tools de México S.A. de C.V. Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3 Saltillo, Coahuila C.P. 25200, México Tel: (844) 432.2546, (844) 432.2547 Fax: (844) 432.2544 Ingersoll Cutting Tools for Europe Marketing & Technology Center Ingersoll...