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Product catalog summary

Overview: Ingersoll Cutting Tool Company, part of the IMC Group, specializes in designing and manufacturing metal removal tooling. With over 130 years of experience, they offer a comprehensive range of standard and custom-engineered tools for various metal cutting applications.

Product Categories:

Milling: Includes indexable end mills, face mills, slotters, and shell mills with various insert sizes and geometries. Key features include high-feed capabilities and true 90° shouldering.
Holemaking: Offers a range of replaceable tip drills, self-centering drills, and modular combination drills, suitable for small to large diameters.
Turning, Parting, and Grooving: Features modular systems for turning, parting, grooving, and threading, with anti-vibration and anti-rotation technologies.

Key Features:

Innovative insert designs for smooth machining and increased productivity.
Wide diameter ranges to accommodate various industrial needs.
Advanced materials and coatings for enhanced tool life and performance.

Technical Specifications: Detailed specifications for each product line, including diameter ranges, insert types, and applicable materials, are provided to assist in selecting the appropriate tooling solution.

Conclusion: Ingersoll Cutting Tool Company offers a robust portfolio of metal cutting solutions, backed by extensive engineering expertise and a commitment to innovation, ensuring optimal performance and profitability for their clients.

Milling Products Overview

Cutter and Insert Series:
The document details various cutter and insert series for milling applications, including slotters, face mills, and shell mills. Key series include 1EJ6A, 3EJ6A, 1EJ7A, and 2XJ3C, with insert series such as CGM101 and IPM313.

Specifications:
- Diameter Range: 0.625–3.000 inches
- Grades: IN2505, IN2510, IN2530, IN4005, IN4030, IN4035
- Lead Angle: 90° for most series
- Corner Radii: 0.015 to 0.250 inches

Materials:
The tools are suitable for machining materials such as steel, stainless steel, cast iron, non-ferrous metals, and high-temperature alloys.

Design Features:
- Economical and high productivity inserts with exchangeable milling and slotting heads.
- Simple and robust precision mounting design with dual contact and tri-lobe surfaces for enhanced rigidity.
- Double-sided tangential inserts with reinforced edge geometry.

Slotter and Face Mill Series:
- 1EJ6A Slotter: Integral Weldon shank with various cutting diameters and depths.
- 3EJ6A Slotter: Multi-surfer adaption with effective teeth periphery and peripheral insert count.
- 1EJ7A Face Mill: Multi-surfer adaption with specific ramp angles and connection codes.

Insert Specifications:
Inserts like CGM101 and IPM313 are designed for slotting and general-purpose applications, with specific corner radii and cutting edge lengths.

Hardware and Accessories:
Includes part numbers for screws, drivers, and other components necessary for assembly and maintenance.

Additional Features:
- Overlapping "V-Notch" inserts for smooth chip formation.
- Smaller inserts for lower HP machines and aggressive materials.
- Patented end station design with available corner radii inserts.

Conclusion:
The document provides comprehensive specifications and features of milling products, focusing on efficiency, adaptability, and suitability for various materials and applications.

Overview: Ingersoll has expanded its GoldSFeed line with the introduction of the new SDXS06 insert and related cutters. These are designed for high-feed, high-positive milling applications, featuring a 4-corner insert with wiping flats to eliminate secondary passes.

Specifications: The SDXS06 inserts have a 12° lead angle, allowing for feed rates up to five times higher in any material. They come with various edge reinforcements and corner configurations.

Product Series:

Series 15G1D: Includes cylindrical shank, TopOn, ChipSurfer, and face mill configurations, each with specific part numbers, cutting diameters, lengths, and other technical specifications.
Series 1VX1F: Features 90° routers and end mills with small and large corner radii, suitable for high-feed applications.
Series VX2F: Offers face mills with small and large corner radii, designed for high RPM and aggressive aluminum routing.

Inserts: The document details various insert series, including XEVT10 for 90° and hi-feed applications, with specifications on corner radii, wiper lengths, and cutting edge lengths.

Hardware: Lists part numbers for screws, drivers, and torque adapters necessary for the assembly and maintenance of the milling tools.

Applications: The products are suitable for a range of materials including steel, stainless steel, cast iron, non-ferrous metals, and high-temperature alloys like titanium.

Key Features: The inserts and cutters are designed for high efficiency and precision, with features like V-bottoms for strong clamping and integrated wiper flats for superior surface finishes.

Overview: This document provides detailed specifications and hardware information for various milling products, including end mills and face mills, from Ingersoll-IMC. It includes part numbers, dimensions, and recommended hardware for assembly and operation.

End Mill (TopOn): The document lists part numbers for end mills with specifications such as screw type, Torx driver, torque driver handle, preset torque adapter, and TopOn wrench. The cutting diameters range from 0.625" to 1.500" with varying lengths and ramp angles.

Face Mill: Specifications for face mills include part numbers, screw types, retention bolts, and torque driver bits. The face mills are designed for secure performance with V-bottom clamping and multiple cutting edges for economic use.

Insert Series: The document details insert series such as UNLV06, with specifications on insert length, width, thickness, and number of indexes. The inserts are suitable for materials like steel, stainless steel, cast iron, and hardened steel.

Hardware Specifications: Detailed hardware specifications are provided for each part number, including screw types, driver handles, and torque driver bits. The document specifies the tightening torque for insert screws as 9–11.5 in lb.

Performance Features: The milling products are designed for high-feed performance with secure clamping and high cutter densities for productivity. The document highlights the use of integrated wiper flats for improved surface finishes and reduced cutting loads.

Overview: This document provides detailed specifications and information on various milling products, focusing on indexable cutters and inserts. It includes data on cutter series, insert series, diameter ranges, grades, materials, and specific part numbers for both inch and metric measurements.

Specifications:

Cutter Series: Includes DN5G, DN6G, DG6G, DN5K, DN6K, and DG6K with angles of 45° and 20° for high-feed applications. Depth of cut varies with each series.
Insert Series: SQGU11 and SQGU14 are highlighted, with specific applications and dimensions provided.
Diameter Range: Ranges from 1.50 to 8.00 inches (40-200 mm) for various applications.
Grades: IN2505, IN2510, IN6537, and IN76N are mentioned, with specific applications for high-temp alloys and ceramic inserts.
Materials: Primarily steel and iron, with specific products designed for high-temp alloys.

Procedures and Recommendations:

Face mills are designed to share high-strength, 8-edge inserts for efficient chip evacuation and heavy feed rates.
Integrated wiper flats are used to produce specific surface finishes (32-63 Ra).
Double-sided inserts with 4 cutting edges are recommended for high productivity, especially in high-temp alloy applications.

Tables and Data:

Detailed tables provide part numbers, cutting diameters, overall lengths, effective teeth, bore diameters, and coolant options for both inch and metric measurements.
Specific part numbers are associated with different series and applications, indicating the variety of options available for different milling needs.

Key Features:

Extreme geometry for heavy feed rates.
Multi-directional clamping force for stability.
SiAlON grade IN76N allows significantly higher cutting speeds compared to solid carbide.

Overview: This document provides detailed specifications and descriptions of various milling products, including indexable ceramic end mills, modular end mills, inserts, and tool holders. It is structured to offer technical details for each product series, focusing on dimensions, materials, and applications.

1. Indexable Ceramic End Mills:

Series 1ZG3D: Features high-feed, indexable ceramic end mills with specifications such as cutting diameter, depth of cut, and ramp angle. The series includes models with varying diameters and effective teeth, suitable for different machining needs.
Coolant Options: Some models are compatible with air-only coolant systems, enhancing their application in specific environments.

2. Modular End Mills:

Series 12L8D, 12M8D, 12N8D: These series offer barrel-type modular end mills with different profile angles (90°, 75°, 45°) and are designed for high productivity in profile milling.
Adaptation and Materials: The tools are adaptable with TopOn connections and are suitable for materials like steel and stainless steel.

3. Inserts:

Series CNHJ and NQHL: Includes lens-type and chamfer barrel-type finishing inserts. These inserts are designed for improved productivity and surface finish, with specifications on cutting diameter, thickness, and corner radius.
Double-Sided Technology: Offers maximum economy by utilizing double-sided insert technology.

4. Tool Holders:

Series Z_SM_UA: Anti-vibration shell mill adapters designed for the InnoFit modular system, featuring a damping unit to reduce vibration in long-reach milling applications.
Compatibility: Fully compatible with InnoFit holders and extensions, ensuring maximum rigidity and efficiency.

5. Holemaking Products:

Diameter Expansion: New 8xD bodies and expanded diameter range for universal flat shank tools, offering self-centering geometry for precision and surface finish.
Quick-Change System: Reduces downtime with a quick-change clamping system.

Conclusion: The document provides comprehensive technical details for a range of milling products, emphasizing high productivity, adaptability, and precision in machining applications. It highlights the importance of selecting the right tool and insert for specific materials and machining conditions.

Overview: The document provides detailed specifications and configurations for various turning products and modular systems used in machining, specifically focusing on external turning, grooving, and parting tools. It includes information on shank sizes, insert types, and the use of high-pressure coolant systems to enhance performance.

Specifications: The document lists multiple series of turning products, each with specific dimensions and configurations. Key parameters include overall height (OAH), functional height (LF), overall width (OAW), and functional width (WF2). The approach angle for most tools is 93º, with some variations for specific series.

Product Series:

QE1-SDJCR: Designed for external turning with DC_T inserts, available with or without high-pressure coolant systems.
QE1-SDJNR: Similar to the SDJCR series but uses DN_X inserts.
QE1-SVJBR/SVJCR: For external turning with VB_T and VC_T inserts, respectively, also available with high-pressure coolant options.
QE1B-SVXCR: Focused on external back turning with BTVC inserts.
QE1-TQHR/L: For parting and grooving with TQ_20 inserts, available in both standard and high-pressure coolant configurations.
QE1-TTER/TEL: Designed for external turning/grooving with T-Clamp Ultra+ inserts, offering high-pressure coolant options.

Modular System: The document highlights a modular head and holder system that improves productivity by reducing setup time and inventory needs. The system allows for multiple heads to be mounted on a single shank, providing excellent repeatability and rigid clamping.

Hardware and Accessories: Each series includes specific hardware components such as screws, oil supply units, and Torx drivers. The document specifies part numbers for these components, ensuring compatibility and ease of maintenance.

Applications: The products are suitable for various turning applications, including Y-axis turning and mill-turn operations. The modular system is compatible with T-Absorber anti-vibration bars and heads, enhancing stability and performance.

Conclusion: This document serves as a comprehensive guide for selecting and configuring turning tools and systems, emphasizing modularity, efficiency, and adaptability to different machining needs.

Overview: This document provides detailed specifications and descriptions of various modular holders, turning heads, and inserts used in machining processes. It includes information on dimensions, materials, and specific applications for each product series.

1. Modular Holders:

Series DTA: These are modular holders with square shanks and high-pressure coolant capabilities. They are available in various sizes with specific shank heights, widths, and overall lengths. The document lists part numbers and corresponding dimensions.
Series C-DTA: Modular holders with C-adapter and high-pressure coolant. Specifications include connection diameter, protruding length, body length, and material code (steel or carbide).

2. Y-Axis Turning Heads:

Series DTC-TZXNN-TB and DTC-TTXNN-TB: These heads are designed for high-pressure coolant applications with specific connection diameters and functional lengths. They use ZNMV and TNMV inserts, respectively.

3. Anti-Vibration Shanks:

Series DTA-D80: These shanks are designed for boring with anti-vibration features. They have specific connection diameters and overall lengths, with options for steel or carbide bodies.

4. Boring Heads:

Series DTC-SDUCR/L and DTC-SVLCR/L: These are screw-type boring heads with positive inserts, designed for specific approach angles and minimum bore diameters.

5. Parting and Grooving Products:

Series THTBR/L-TB: Holders for triangular blades with high-pressure coolant. They have specific shank heights, widths, and cutting diameters.
Series SFTB: Triangular blades for Cutsfeed inserts, available in various sizes and cutting diameters.

6. Inserts:

Series VBMX: Positive 5º clearance 35º rhombic inserts with various grades for different materials.
Series SFC and SFJ: Single-ended Cutsfeed inserts with C-type and J-type chip breakers, respectively, suitable for parting and grooving applications.

Key Features:

High-pressure coolant capabilities for improved machining efficiency.
Anti-vibration designs for stable and precise operations.
Various insert styles and grades for different machining needs.

Overview: This document provides detailed specifications and descriptions of various parting and grooving products offered by Ingersoll-IMC. It includes information on internal boring bars, inserts, holders, and their respective applications in machining processes.

Internal Boring Bars: The Series TMIHR/L and TMIHR/L...C are designed for shallow grooving in small diameters. They are available in both inch and metric measurements, with specifications such as shank diameter, overall length, reduced body diameter length, functional width, and minimum bore diameter. The document also lists compatible inserts and hardware like screws and Torx drivers.

Inserts: The Series TMIR/L provides precise inserts for internal shallow grooving. Specifications include feed rates, cutting width, corner radius, and maximum cutting depth. The inserts are available in various grades and are designed to fit right-hand tools.

Holders: Several series of holders are described, including TQHR/L…EW-TB and TXFR/L, which are designed for wide special form grooving with high-pressure coolant. Specifications cover shank height, functional height, shank width, functional length, cutting width, and coolant entry thread size. The document also details the hardware required for these holders.

Special Features: The document highlights features such as CoolBurst thru-coolant in holders, extra-wide insert blanks for special profile grooving applications, and the ability for customers to grind special profiles themselves or order tailor-made products.

Applications: The products are suitable for various applications, including face grooving, turning, external turning and grooving, threading, and parting. The document emphasizes the versatility and efficiency of the products, noting potential cycle time reductions and robust clamping designs.

Grades and Materials: The document lists different grades for inserts, such as TT9080 for general purposes and K10 for non-ferrous materials. It also mentions the materials these products are compatible with, including steel, stainless steel, cast iron, non-ferrous materials, and super alloys.

Catalog excerpts

Cutting Tools Ingersoll Cutting Tool Company, headquartered on a state-of-the-art manufacturing and marketing campus in Rockford, IL, is proud to be part of the IMC Group of Companies with 140 subsidiaries in 65 countries. Ingersoll has been designing and manufacturing innovative metal removal tooling for more than 130 years. Since our first cutting tool patent in 1889, our primary goal has been to provide the most productive metal removal solutions on the market. Ingersoll offers a full line of standard metal cutting tools including milling, turning, holemaking, high precision boring and reaming,...

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ADVANCED MACHINING

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PRODUCT OVERVIEWS Milling » Expansion Product Brief Diameter Range Indexable end mills and face mills with new 8 mm insert Slotters and face mill with 5 mm tangential mounted inserts End mills and shell mills with new 11 mm interlocking inserts Indexable end mills and face mills with new 6 mm insert 90° and Hi-Feed, high positive end mills and face mills with v-bottom insert Hi-Feed end mills and face mills with 6 mm v-bottom insert True 90° end mills and face mills with 8-edge economy and new 10 mm insert 45° and Hi-Feed face mills that use the same 8-edge insert Indexable ceramic Hi-Feed end...

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PRODUCT OVERVIEWS Cuttina Took •

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Product Brief Product Range 6-edge inserts and holders for all-directional and Hi-Feed turning Modular head and holder system for turning, parting, grooving, and threading on Swiss machines External and internal modular system for turning and boring 80 mm diameter anti-vibration bars with exchangeable heads 35° turning inserts and holders with anti-rotation seating

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Follow Ingersoll on Social Media for the most up-to-date company news and promotions. QWIK-CUTS: Sign up for the Ingersoll newsletter (scroll to the bottom) INGERSOLL- IMC.COM

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MILLING - INDEXABLE Cutter Series (Depth of Cut) 1EJ5A End Mills (.185") M: General Purpose ML: General Purpose -Keen Edge New MaxSFeed 8 mm Insert Size CGM212 and Dedicated Cutters .015, .031, .062 I I Stainless Steel I I Cast Iron I I Non-Ferrous I I High-Temp Alloys » Strong double-sided, 4-corner, tangential insert with helical cutting edges for smooth machining. » Exact 90° shouldering with straight and helical ramping capabilities. » Shell mills and end mill bodies available from 0.750" to 3.00" diameter range.

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CGM 8 MM Face Shoulder Channel Ramp Pocket Corkscrew Coolant Series 1EJ5B END MILL - WELDON (8 MM INSERT) MILLING PRODUCTS Part Number Overall Length Effective Teeth Cutting Tools ' RPMX Ramp Angle Max.

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Face Shoulder Channel Ramp Pocket Corkscrew Coolant Part Number

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MILLING PRODUCTS END MILL - TOPON (8 MM INSERT) LF Part Number WEP - See insert drawing for wiper options. ZEFF Effective Teeth CCMS Connection Code Machine Side RPMX Ramp Angle Max. TopOn M10 TopOn M10 TopOn M12 TopOn M12 TopOn M16 TopOn M16 TopOn M16 TopOn M20 TopOn M20 TopOn M20 END MILL - CHIPSURFER (8 MM INSERT) LF WEP - See insert drawing for wiper options. Part Number ZEFF Effective Teeth CCMS Connection Code Machine Side RPMX Ramp Angle Max. ChipSurfer T12 ChipSurfer T12 ChipSurfer T15 ChipSurfer T15 INGERSOLL- IMC.COM

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Face Shoulder Channel Ramp Pocket Corkscrew Coolant Part Number

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MILLING PRODUCTS Part Number INSL Insert Length General Purpose General Purpose General Purpose General Purpose - Keen Edge General Purpose - Keen Edge General Purpose - Keen E

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MILLING PRODUCTS

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MILLING PRODUCTS Hardware (continued) Part Number Insert Screw Retention Bolt Coolant Bolt Torque Driver Handle Preset Torque Adapter

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I I Stainless Steel I I Cast Iron I I Non-Ferrous I I High-Temp Alloys Economical, High Productivity Insert -Exchangeable Milling and Slotting Heads » Simple and robust precision mounting design with dual contact and tri-lobe surfaces that enhances rigidity during operation. » Minimize setup time due to the simplified head exchange that uses only 1 screw. » Double sided 4 corner tangential insert with reinforced edge geometry.

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Series 1EJ6A SLOTTER - INTEGRAL WELDON SHANK MILLING PRODUCTS Part Number INCH Cutting Dia. Cutting Width ZEFP Effective Cutting Tools '

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Series 3EJ6A SLOTTER + FACE MILL SLOTTER - MULTISURFER ADAPTION Part Number Face Shoulder Series 1EJ7A FACE MILL - MULTISURFER ADAPTION Part Number Multi-Surfer LQ Multi-Surfer LQ Multi-Surfer LR MILLING PRODUCTS

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SLOTTER + FACE MILL Series S L SA STEEL SHANK, NECKED - MULTISURFER ADAPTION MILLING PRODUCTS Multi-Surfer LP Multi-Surfer LQ Multi-Surfer LQ Multi-Surfer LR Multi-Surfer LP Multi-Surfer LQ Multi-Surfer LQ Multi-Surfer LR *Shank modifications can be made by cutting off the back to desired length or turning back the neck for more usable length. Cutting Tools '

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SLOTTER + FACE MILL STEEL SHANK - MULTISURFER ADAPTION Part Number MILLING PRODUCTS

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SLOTTER + FACE MILL MILLING PRODUCTS Part Number Application RE Corner Radius Cutting Edge Eff. Length INSL Insert Length Insert Width General Purpose Utility Part Number Cutting Tools '

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MILLING - INDEXABLE Cutter Series 2XJ3C Shell Mills 2XJ3C End Mills 2XJ3J Shell Mills 2XJ3J End Mills Insert Series Steel Stainless Steel Iron High-Temp Alloys/Titanium End Mills and Shell Mills With New, Smaller Size, Interlocking Inserts for Smooth/Reliable Operation » Overlapping “V-Notch” inserts that allow for smooth chip formation at high feed-rates. » Smaller inserts designed for lower HP machines, freer cutting conditions, and larger radial depth of cut in aggressive materials. View the full line » » Patented end station design with available corner radii inserts from .031" to .250" with...

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MILLING PRODUCTS 90° SHELL MILL (11 MM INSERT) OAL Part Number WEP - See insert drawing for wiper options. ZEFP Eff. Teeth periphery ZNF ZNP Face Insert Periphery Count Insert Count RMPX Ramp Angle Max. * End station insert screw tightening torque: 30-35 in lb; side station insert screw tightening torque: 25-30 in lb ** Total number of inserts = ZNF + ZNP INGERSOLL- IMC.COM

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NEW PRODUCTS

NEW PRODUCTS

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