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Milling Catalog

Product catalog summary

Introduction
Ingersoll Cutting Tool Company, a leader in metal removal tooling, has experienced an ownership change but continues to focus on expertise and customer service. The company is introducing new facilities and technologies to enhance service and innovate metal removal processes.

Product Offerings
The catalog features a wide range of milling products, including end mills, contour mills, face mills, slotters, toolholders, inserts, screws, drivers, and modular systems. Each product category is detailed with specifications such as diameter, cutting range, length, and series.

End Mills
End mills are available in various series, each with specific features like cutting edge length, insert corner radius, and ramp angles. Detailed specifications include nominal diameter, cutter number, extension length, and shank size.

Inserts and Hardware
The catalog lists various inserts and their applications, including multi-purpose and high-temperature options, with specific grades and torque specifications for optimal performance.

Technical Information
Detailed technical information is available on page 356, likely containing comprehensive guidelines and specifications for tool usage.

Conclusion
Ingersoll Cutting Tool Company positions itself as a partner in process engineering, focusing on efficiency and cost-effectiveness in metal removal processes.

Specifications

End Mill Series: Covers multiple series designed for specific machining operations like facing, ramping, channeling, shoulder cutting, pocketing, and coolant through operations.
Diameters and Cutting Edge Lengths: Diameters range from 0.500" to 2.000" with varying cutting edge lengths. Insert corner radii include .015", .031", .062", .093", .125", .187", and .250".
Ramp Angles: Specific ramp angles are provided for different series, such as 3.0° to 5.4° for the 12J1B series.

Inserts

Types and Applications: Includes APKT, APCT, AOMT, and AOCT inserts for various materials and applications.
Grades and Torque Specifications: Specific grades and torque requirements are provided for installation.

Hardware

Insert Screw Drivers: Part numbers and torque specifications are provided for screwdrivers used in insert installation.

Recommendations

Select the correct insert type and grade based on material and machining operation.
Follow specified torque values for insert installation to ensure optimal performance and safety.
Consider ramp angle and cutter diameter when selecting end mill series for specific applications.

Technical Document Summary

1. Specifications and Data Charts
Provides detailed specifications for screws, bolts, and drivers, including sizes, thread types, lengths, and torque settings.

2. General Application Information
Guidelines for using indexable carbide tools, emphasizing rigidity, effective cutting edges, chip load, and chip recutting.

3. Face Mill Selection
Guidance on selecting appropriate face mills, focusing on cutter diameter and geometry.

4. Ball Nose Milling
Addresses challenges of ball nose end milling, suggesting techniques like 'sturz' milling.

5. Indexing and Maintenance
Instructions for indexing Ingersoll inserts and maintaining cutters.

6. Additional Guidelines
Covers topics such as rigidity analysis, radial chip thinning, and troubleshooting.

Contour Milling Operating Guidelines
Recommendations for different materials and hardness levels, emphasizing feed per insert and coolant use.

Slotter Operating Guidelines
Details feed per insert and coolant usage for different materials.

Modular Tooling Operating Guidelines
Operating guidelines for modular tooling, specifically the ChipSurfer series.

Prototype & Repair Center (PRC)
Dedicated to prototype tooling and tool repair, emphasizing restoration to original specifications.

Tool Capabilities and Services
Advanced capabilities of CNC tool grinding machines and services for tool modification and prototype manufacturing.

Catalog excerpts

As most of you know, Ingersoll Cutting Tool Company has changed hands. We want you to know that you can still expect the same highlevels of expertise and customer service, but with some extra-added bonuses.Ingersoll Cutting Tool Company has long been one of the world's leading suppliers of metal removal tooling. Since our first cutting toolpatent in 1889, we have strived to provide the most innovative and productive metal removal solutions on the market. We pioneered thedevelopment of indexable carbide end mills. We were the first to introduce the On-Edge insert configuration. We received the...

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END MILLS CONTOUR MILLS > PAGE 6 PAGE 200PAGE 130 PAGE 232 FACE MILLS SLOTTERS 4 >

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TOOLHOLDERS INSERTS, SCREWS, AND DRIVERS > PAGE 250 PAGE 324PAGE 262 PAGE 356 TECHNICALINFORMATION MODULAR SYSTEMS 5 >

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DiameterCuttingRangeLengthDescriptionSeriesPage .375-1.000.3112J1M16Single Station End Mill.500-2.000.4712J1Q18Single Station End Mill1.250.2112R1Q (12L1Q)20Lead Angle End Mill.750-3.000.6012J1B, 12J4B22Single Station End Mill1.000-1.250.6012J1B, 12V1B24End Mill1.000-1.500.6012J1B260˚ End Mill2.000.2712R1B (12L1B)2815˚ End Mill.500-1.250.4412J1F300˚ End Mill.625-1.500.4412J1F320˚ End Mill.750-1.250.4412J1F34End Mill 8 >

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DiameterCuttingRangeLengthDescriptionSeriesPage .970-2.000.54-12J1E (12J1E)36.68Single Station End Mill.625-1.250.3115J1E38Single Station End Mill.750-1.000.810-22J3M401.08Extended Flute End Mill1.000-2.0001.30-22J3Q, 22J7Q423.50Extended Flute End Mill(22J1Q, 24J1Q)1.102-1.5001.14-22J3F441.90Extended Flute End Mill1.102-1.5001.10-22J3F463.00Extended Flute End Mill2.0001.69-22J3B, 22J5B484.00Extended Flute End Mill(22J1B)1.250-2.5001.85-25J3_ (23J3_)505.31Extended Flute End Mill1.102-1.5001.10-25J3E521.90Extended Flute End Mill1.102-1.5001.10-25J3E542.66Extended Flute End Mill 9 >

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DiameterCuttingRangeLengthDescriptionSeriesPage 1.000-1.500.23-15_1G, 15N1F76.38Lead Angle End Mill(15R1G).953-2.17515T1D78T-Slot End Mill1.436-3.636.2519N1B80Lead Angle End Mill(670C, 18N1B)2.015-2.279.69-15M1H, 15N1H82.85End mill(15M1Z, 15N1Z).713-2.096.22-12_1Q, 12N1B84.42Lead Angle End Mill.564-.692.2215_1E86Lead Angle End Mill1.000-1.250.2215N1E88Lead Angle End Mill.750-1.000.18015N1F90Lead Angle End Mill.625.3712J1Q (12J1Q)92Center Cutting.750.5012J1B (12J1B)94Center Cutting End Mill 11 >

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INSERTS > APKT0803 .136 .311 .244 Grades ApplicationCorner Insert NumberIN200520301030 > APKT080304R Multi-purpose.015 R APKT080308R Multi-purpose.031 R HARDWARE > SM25-054-0010-15 in. lbs.DS-T08W(Tx-08)Insert ScrewDriverPart No.TorquePart No. For technical information, see page 356. size="-2">

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For technical information, see page 356. size="-1">

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SERIES 12R1Q (12L1Q) uses unused insert edges from2J1Q, 12J1Q, 12M1Q, 12N1Q, 12P1Q, 22J3Q, 22J7Q cutters. DiametersCutting Edge LengthInsert Corner > 1.250".21".018" R Facing Coolant Thru L 2 L 1 D 3 D 1 D 2 .21 Cutting Edge Length based on .031" R D > 1 New OldL > 2 D > 2 D > 3 NumberNominal Cutter CutterL > 1 OverallShankOverallofDiameter Number NumberExtensionLengthSize/StyleDiameterInserts > 1.250 12R1Q-1201784R01 12L1Q1284R011.753.75.750 Weldon1.403

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For technical information, see page 356. size="-1">

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.750" to 3.000".60".015", .031", .062", .093",.125", .187", and .250" > R FacingRampingChannelingShoulderCorkscrewPocketing Coolant Thru L 2 L 1 D 1 D 2 .60 Cutting Edge Length based on .031" R

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Insert ScrewDriverCutter DiameterPart No.TorquePart No. .750SM40-084-3030-35 in. lbs.DS-T15T(Tx-15).970-3.000SM40-093-2030-35 in. lbs.DS-T15T(Tx-15) > For technical information, see page 356. size="-1">

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SERIES 12J1B (12J1B) DiametersCutting Edge LengthInsert Corner > 1.000" and 1.250".60".015", .031", .062", .093", .125", .187", and .250" R ShoulderFacingRampingChannelingPocketingCorkscrew Coolant Thru L 1 T 1 D 1 .60 D > 1 New OldL > 1 NominalT > 1 Cutter CutterExtensionNumberWrenchRampDiameterAdaption Number NumberLengthof FlutesSizeAngle > 1.000M12 12J1B-10012X7R01 12J1B10X7R011.250217mm5.41.250M16 12J1B-12015X8R01 12J1B12X8R011.250222mm3.91.250M16 12J1B-12015X8R02 12J1B12X8R021.500322mm3.0 SERIES 12V1B (12V1B) DiametersCutting Edge LengthInsert Corner > 1.000" and 1.250".60".015", .031",...

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For technical information, see page 356. size="-1">

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SERIES 12J1B (12J1B) DiametersCutting Edge LengthInsert Corner > 1.000" to 1.500".60".015", .031", .062", .093", .125", .187", and .250" R Corkscrew FacingRampingChannelingShoulderPocketingCoolant Thru L 3 L 2 L 1 D 2 D 1 .60 Cutting Edge Length based on .031" R D > 1 New OldL > 1 L > 3 D > 2 NumberAcceptsNominal Cutter CutterProjectionL > 2 OverallShankofInsertDiameter Number NumberLengthExtensionLengthSize/StyleInsertsRadius > 1.000 12J1B-1002529R01 12J1B1029R011.6252.505.1840 V-Flange2.015 - .1251.250 12J1B-1202829R01 12J1B1229R012.0002.875.5640 V-Flange3.015 - .1251.500 12J1B-1502829R01 12J1B1529R012.0002.875.5640...

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For technical information, see page 356. size="-1">

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SERIES 12R1B (12L1B) uses unused insert edges from2J1B, 2J4B, 12J1B, 12J4B,12N1B, 22J5B cutters. DiametersMax. Depth of CutInsert Corner > 2.000".27".027" R Facing Coolant Thru L 2 L 1 D 3 D 1 D 2 .27 D > 1 New OldL > 2 D > 2 D > 3 NumberNominal Cutter CutterL > 1 OverallShankOverallofDiameter Number NumberExtensionLengthSize/StyleDiameterInserts > 2.000 12R1B-0201084R01 12L1B2084R021.003.00.750 Weldon2.2032.000 12R1B-0202281R01 12L1B2081R012.254.501.250 Weldon2.203

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For technical information, see page 356. size="-1">

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AOMT110304R Helical positive.015 > R AOCT110304FR-P Ground/Polished.015 > R AOMT110308R Helical positive.031 > R AOCT110308FR-P Ground/Polished.031 > R AOMT110316R Helical positive.062 > R AOMT110332R Helical positive.125 > R For technical information, see page 356. size="-1">

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Milling Catalog

Milling Catalog

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