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Ingersoll Cutting Tools
Hole Making Catalog

Hole Making Catalog

Product catalog summary

Introduction
Ingersoll Cutting Tool Company expanded its product line in 2000 to become a comprehensive supplier in the metalworking industry. The introduction of innovative drills and the "Hole Making" catalog marked this expansion. By 2005, the "BOREline" division, featuring popular products like Qwik-Twist and Quad-Drill+, became the fastest-growing segment.

Product Expansion
The "BOREline" catalog includes expanded lines of Qwik-Twist and Quad-Drill+ products, along with new offerings such as Ingersoll Gun Drills and Rotary Tool Holders. The catalog is supported by a network of distribution partners and sales engineering staff providing technical expertise and customer support.

Partnership and Support
Ingersoll positions itself as more than a tooling supplier, aiming to be a partner and extension of customers' process engineering capabilities. The company offers resources and experience to aid in effective tooling decisions, helping customers stay competitive with the latest hole-making tools.

Product Specifications
The catalog details various drilling products, including Indexable Spotting Drills, Replaceable Point Spotting Drills, Solid Carbide Drills, and Replaceable Point Drills, with specific diameter ranges and angles.

Technical Information
Technical details, including insert grades and torque specifications, are provided to ensure optimal tool performance.

Drill Diameter and Insert Specifications
Detailed specifications for drill diameters and corresponding insert types are provided, including insert corner radius and model numbers.

Insert Screw Driver and Torque Specifications
Required torque settings and part numbers for insert screwdrivers corresponding to different drill diameters are outlined.

Eccentric Adjustment Bushings
Specifications for eccentric adjustment bushings are provided, including dimensions for different bushing numbers.

Center-Cutting Counter Bore Tools
Hardware specifications for center-cutting counter bore tools are detailed, emphasizing correct insert loading to prevent tool damage.

Indexable Counter Boring Tools and Inserts
Information on indexable counter boring tools and inserts is provided, highlighting the importance of matching insert types to material properties.

Single Flute Brazed Gun Drills
Advantages of single flute brazed gun drills, such as excellent straightness and concentricity, are described, along with drill components.

Solid Carbide Gundrills
Specifications for solid carbide gundrills are provided, noting their superior rigidity and optimal coolant flow.

Standard Gun Drill Sharpening Angles
Recommended sharpening angles for gun drills are detailed for different diameter ranges.

Standard Gun Drill Pad Forms
The importance of matching pad forms and sharpening to the workpiece material is explained.

Standard Gun Drill Drivers
Specifications for gun drill drivers are provided, distinguishing between carbide-tipped and solid carbide drivers.

Brazed Gun Drills
Information on brazed gun drills is provided, including standard, semi-standard, and special design options.

Gun Drill Request for Quotation Form
A template for requesting a quotation for gun drills is included.

Troubleshooting
Solutions for issues like bad chamfer surface finish and chip packing are provided, including adjustments to drill setup and cutting speed.

Chamfer Ring Position Range
A table details the chamfer ring position range for various drill diameters.

Chamfer Shank / Slip Fit Drill Set-Up & Adjustment
Instructions for removing and adjusting chamfer inserts are provided, emphasizing proper tightening techniques.

Productivity Tips
Recommendations for extending tool life and improving hole tolerance are provided, emphasizing machine rigidity and proper chip control.

General Application Information
Recommendations for cutting speeds and feeds for various materials are provided, emphasizing the importance of coolant.

Offsetting Rotating Indexable Drills
Offsetting drills can improve chip evacuation and surface finish, with a table listing maximum offset dimensions.

Stationary Drilling
Proper alignment and periodic checks are necessary for accuracy, with adjustments for special conditions.

Eccentric Adjustment Bushings
Instructions for assembly, setup, and adjustment of eccentric bushings are provided, emphasizing proper alignment and tightening.

Catalog excerpts

In the year 2000, Ingersoll Cutting Tool Company came to realize that in order to better serve our customers inthe demanding world of metal removal, it was time to expand our horizons and become a full line supplier to the metal working industry. To that end Ingersoll introduced a line of inovative, technologically superior drills and rolled out its first ever comprehensive ғHole Making catalog.Now five years later, due in a large part to the popularity of both the Qwik-Twist and Quad-Drill+lines of drillingproducts, the ԓBOREline is the fastest growing division at Ingersoll Cutting Tools.In...

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■ HOLE MAKING ■ TECHNICALINFORMATION > PAGE 6 PAGE 84PAGE 52 PAGE 114 ■ TOOL HOLDERS ■ INDEX >

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.685-.842.12-.42Indexable Spotting DrillFAK10.685-.842.12-.42Indexable Spotting Drill PakFAK10.472 and .630.08-.31Replaceable Point DrillsY12.1181-.4724.87-2.08Solid Carbide DrillsDR14.2953-1.0197.87-2.95Replaceable Point Drills 3:1Y16 .2953-1.01971.46-4.92Replaceable Point Drills 5:1Y17.3937-1.01973.15-7.87Replaceable Point Drills 8:1Y18.2953-.82281.02-2.60Slip Fit DrillsY19 .2953-.8228.43-2.50Cha m fer ShanksMHK21.2677-.8622.97-1.98Tap Drill/Cha m fer Co m boY22 >

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.394-.787.06-.08Cha m fer RingsCB24.500-2.000.100-.400Square Insert Q30.500-2.0001.50-6.00Square Insert Q31.500-2.0002.00-8.00Square Insert Q322.125-3.250 .87-.295Solid Carbide Drills 2:1, 3:1Q33֖ Indexable Drills 3:1Indexable Drills 2:1 Indexable Drills 4:1 Square Insert4.25-9.75 Eccentric Adjust m ent BushingBU35 .500-2.000.50-2.00 Center Cut Counter Bore Tools 15S36.438-2.000.44-2.00 Indexable Counter Bore Tools 15C37֖Gun Drills40 >

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SERIES FAKӔ DiametersNominal Included AnglesInsert Corner > .685"to .842" 82, 90а, 118, 135а, 144118а, 135, 144а: .010R82԰, 90: .031Д, .010R Spot Drilling Counter Sinking EngravingCha m fering L 3 L 2 D 2 D 1 Ԏ D 3 L 1 ю D > 1 Max L > 1 D > 2 L > 2 L > 3 D > 3 Nu m berIncludedDia. of Spot Drill Maxi m u m OverallExtensionOverallShankofAngle inch mm Number Depth of CutDia m eterfro m HolderLengthSize/StyleInserts > 82Ѱ.782 19,86 FAK-0708284R01 .42.8101.503.50.750 Weldon190.842 21,39 FAK-0809084R01 .39.8101.503.50.750 Weldon1118а.685 17,40 FAK-0611884R01 .20.8751.503.50.750 Weldon1135.738 18,75...

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82 TFLT15T308N Multi-Purpose.031 > R 90а** TFLT15T303N Multi-Purpose.010 > R 90 TFLT15T308N Multi-Purpose.031 > R 118а SELW100403N Multi-Purpose.010 > R 135 SELW100403N Multi-Purpose.010 > R 144а SELW100403N Multi-Purpose.010 > R *For insert grade descriptions, see page 86. **.010 insert radii for engraving Insert ScrewDriverInsert SeriesPart No.TorquePart No. TFLT15SM30-065-0013-18 in. lbs.DS-T09W(Tx-09)SELW10SM40-093-2030-35 in. lbs.DS-T15T(Tx-15) > For technical infor m ation, see pages 91 and 92.

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SERIES YӔ DiametersNominal Included AnglesMax. Dia. of Spot: > .472" and .630"90and 140а1/2" Drill Body: .472"3/4" Drill Body: .630" Spot Drilling Cha m fering L 3 L 2 D 1 D 2 L 1 L 4 α D > 1 L IncludedDia. of SpotMax > 1 L Drill Body Maxi m > 2 L u m OverallShankShankAngle inch > 3 L > 4 D > 2 mm DOC Part Number ExtensionLengthLengthDia m eter > 90.472 12,0.23 YB1200006S5R01 4.706.004.58.500140а.472 12,0.08 YB1200006S5R01 4.545.844.58.50090.630 16,0.31 YB1600008S7R01 6.408.006.50.750140а.630 16,0.11 YB1600008S7R01 6.207.806.50.750

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YAB1200R01 Multi-Purpose90.630 YCB1600R01 Multi-Purpose140а.630 YAB1600R01 Multi-Purpose > *For insert grade descriptions, see page 86. 90˚ and 140˚ AngleDrill Point SeriesCla m ping Key YCB1200 & YAB1200KDCM-12-AYCB1600 & YAB1600KDCM-16-A > For technical infor m ation, see pages 91,92 and 93.

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3,00mm to 12,00mm5:1140included point angle30аaxial rake angle > DrillingCoolant L 3 L 2 L 1 D 1 D 2

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GOMT080330R Multi-Purpose GOMT060245R Multi-Purpose GOMT080345R Multi-Purpose GOMT060260R Multi-Purpose GOMT080360R Multi-Purpose > * For insert grade descriptions, see page 86. * For insert grade descriptions, see page 86.

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.394" to .787" Co m bine drilling and cha m fering in one operation. > Cha m fering HD * For insert grade descriptions, see page 86. m pScrewDriver Ring Nu m berPart No.TorquePart No.Insert Driver BladeCla m p Screw Driver Blade Driver Blade HandleCB 100 to CB150SM40-093-2030-35 in. lbs.SD050-A5DS-T15HBDS-T25HB DSHH06TCB 160 to CB200SM40-093-2030-35 in. lbs.SD060-20DS-T15HBDS-H05HB DSHH06TInsert ScrewRing Cla > For technical infor m ation, see pages 100-101.

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For insert infor m ation, see page 34. size="-1">

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Q0508203N7R01 8.0010.2412.991.500 Universal2 > For insert information, see page 34. size="-1">

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For technical infor m ation, see page 108. >

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.500" to 2.000"1:1 Positive > PlungingCoolantFlat Botto m L 4 L 3 L 2 D 1 D 2 L 1 Insert ScrewDriverDrill Dia m eterPart No.TorqueNew Part No. .500-.750SM22-052-007-11 in. lbs.DS-T07F (Tx-07).813-1.000SM40-080-3030-35 in. lbs.DS-T15T (Tx-15)1.187-1.500SM40-093-2030-35 in. lbs.DS-T15T (Tx-15)1.625SM50-096-2040-45 in. lbs.DS-T20T (Tx-20)1.750-2.000SM50-127-1040-45 in. lbs.DS-T20T (Tx-20) > m ation, see pages 109 and 110. m aton see page 38.For technical infor Insert LoadingҖ15S: Insert Series R. Right Wrong Series R inserts have only two cutting edges and m ust be loaded into thepockets properly...

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.438" to 2.000"1:1 Positive > PlungingFlat Botto m L 4 L 3 L 2 D 1 D 2 L 1 Min. Cored Hole Dia.Socket Head Min. CoredCap ScrewHole Dia. Insert ScrewDriverDrill Dia m eterPart No.TorqueNew Part No. 0.438SM22-037-007-11 in. lbs.DS-T07F (Tx-07).531-.719SM22-052-307-11 in. lbs.DS-T07F (Tx-07)0.812SM30-065-2013-18 in. lbs.DS-T09W (Tx-09)1.000-1.500SM40-093-2030-35 in. lbs.DS-T15T (Tx-15)1.750SM50-127-1040-45 in. lbs.DS-T20T (Tx-20) 2.000SM50-096-2040-45 in. lbs.DS-T20T (Tx-20) > For technical infor m ation, see pages 109 and 110. For technical infor m aton see page 38. Insert LoadingҖ15C: Insert Series...

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SPLT060204R-DM04 SPLT060204R SDLT07T308N-PS SDLT07T308N-PH .090 .243 .104 .243 .156 .313 .156 .313 SHLT090408N-FS SHLT090416N-FS *For Insert Descriptions, see page 86. SHLT090408N-PH SHLT110408N-FS .181 .372 .181 .372 .181 .372 .181 .435 SHLT110416N-FS SHLT110408N-PH SHLT110408TN-HR SHLT140508N-FS .181 .435 .181 .435 .181 .434 .229 .560 SHLT140516N-FS SHLT140508N-PH SHLT140508TN-HR .229 .560 .229 .560 .229 .560 *DM04 Series: Designed with 4 cutting edges and is suitable for use in all m aterials.*R Series: Designed with 2 cutting edges for use in m aterials such as steels, cast irons, stainless,...

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