Catalog excerpts
High Shear Long Edge Cutters Excel in Nickel Alloys Features & Benefits include: • Extreme geometry promotes high shearing action for efficient cutting of SS and Nickel Alloys • Corner radius offerings of .031", .060", .125" & .250" • R.031 & R.060 inserts may be used in both end and side stations • Rake face insert geometry for utmost shear • Flat top insert geometry for strength and durability • Chip splitter insert geometry for vibration resistance and channel cut efficiency • Internal coolant supply IMembeitlMC Group m
Open the catalog to page 10° LEAD HIGH SHEAR EXTENDED FLUTE SHELL MILL Cutter Number Keyway Width Total Inserts * 2.00” diameter x 4 flute cutters must use ZDES/ZDMS (chipsplitters) if radial width of cut is over .50”. Note: Nose insert is tipped on a slight angle and may fall outside true form up to .010”, depending on insert corner radius. ■ SERIES 25J3P v-flange 0° LEAD HIGH SHEAR EXTENDED FLUTE END MILL Cutter Number Effective Length Extension Overall Projection Adaption Diameter of Cut Length Length Length Style Total Inserts ICT #50 V-Flange ICT #50 V-Flange ICT #50 V-Flange 845...
Open the catalog to page 2SERIES 25J3P WELDON SHANK 90° LEAD HIGH SHEAR EXTENDED FLUTE END MILL Shoulder Cutter Number Total Inserts Note: Nose insert is tipped on a slight angle and may fall outside true form up to .010", depending on insert corner radius. SERIES 25J3P INSERTS & HARDWARE SDMS Inserts Part Number Flat Face Flat Face Flat Face Flat Face - Splitters Flat Face - SS/Hi-Temp/Ti Flat Face - SS/Hi-Temp/Ti Flat Face - SS/Hi-Temp/Ti Positive - SS/Hi-Temp/Ti Positive - Splitters - SS/Hi-Temp/Ti Flat Face - Splitters - SS/Hi-Temp/Ti Hardware Part Number Driver Handle Insert Screw Driver Handle Insert Driver...
Open the catalog to page 3SERIES 25J3P-R SHELL MILL - LARGE CORNER RADIUS 0° LEAD HIGH SHEAR EXTENDED FLUTE SHELL MILL FOR LARGER CORNER RADIUS Cutter Number Keyway Width Total Inserts * 2.00” diameter x 4 flute cutters must use ZDES/ZDMS (chipsplitters) if radial width of cut is over .50". SERIES 25J3P-R V-FLANGE - LARGE CORNER RADIUS 0° LEAD HIGH SHEAR EXTENDED FLUTE END MILL FOR LARGE CONRER RADIUS Cutter Number Effective Length Extension * 2.00" diameter x 4 flute cutters must use ZDES/ZDMS (chipsplitters) if radial width of cut is over .50". 845 South Lyford Road, Rockford, IL 61108 Tel: 815.387.6600,...
Open the catalog to page 4■ yllfEU'j SERIES 25J3P-R WELDON SHANK - LARGE CORNER RADIUS 90° LEAD HIGH SHEAR EXTENDED FLUTE END MILL FOR LARGE CORNER RADIUS Cutter Number Total Inserts Note: Nose insert is tipped on a slight angle and may fall outside true form up to .010", depending on insert corner radius. Inserts Part Number Corner Station Flat Face Flat Face Flat Face - Splitters Flat Face - SS/Hi-Temp/Ti Flat Face - SS/Hi-Temp/Ti Flat Face - Splitters - SS/Hi-Temp/Ti Positive - SS/Hi-Temp/Ti Positive - Splitters - SS/Hi-Temp/Ti Hardware Insert Screw Driver Handle Insert Driver Blade Optional Torque Wrench...
Open the catalog to page 5INSERT STYLES Material Focus Keen Edge Keen Edge Keen Edge Chip Splitter Chip Splitter RAKE FACE-KEEN EDGE Positive rake insert with keen edge. Extreme shearing action makes this geometry a first choice for Low Carbon Steels & most Stainless Steels. RAKE FACE - KEEN EDGE - CHIP SPLITTERS Chip slitters are highly recommended for channel milling. They produce small chips that are more easily evacuted. Chip splitter geometry promotes more efficient cutting because it draws less horse power. FLAT FACE - KEEN EDGE - CHIP SPLITTERS Good choice when needing chip control and strength to battle...
Open the catalog to page 6Landed Edge Cast Steel, Iron FLATFACE-LANDED EDGE Flat face and landed edge offer utmost durability to diffuse DOC notching & mechanical shock. Various radi are offered for end stations. Radii up to R.06 can be commonized for use on both end and side stations. Landed Edge Cast Steel, Iron FLAT FACE - LANDED EDGE - CHIP SPLITTERS Good choice when needing chip control and strength to battle vibration. jWElTf RAMP ANGLE INFORMATION ■ OPERATING GUIDELINES Hi-Quad Long Edge Cutters - Series 25J3P 845 South Lyford Road, Rockford, IL 61108 Tel: 815.387.6600, Fax: 815.387.6968 NEW-206-5...
Open the catalog to page 7FEED RATES STARTING FEED RATE GUIDELINES FOR EXTENDED FLUTE MILL BASED ON RADIAL WIDTH OF CUT These values are intended as starting parameters. Actual feed rates are to be determined by your specific application. 845 South Lyford Road, Rockford, IL 61108 Tel: 815.387.6600, Fax: 815.387.6968
Open the catalog to page 8CHIP SPLITTER INFORMATION • Draws less horsepower • Reduces cutting force and vibration/chatter • Improves chip evacuation (Chips split into small pieces) • Reduces heat generation • Suitable for long overhang machining (Weak machining and fixture applications) • Mountable on all standard cutter lines without any modification The number “2” designates the number of chip splitters presented on the OD of the entire flute The number “3” designates the number of chip splitters presented on the OD of the entire flute 845 South Lyford Road, Rockford, IL 61108 Tel: 815.387.6600, Fax: 815.387.6968
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