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HI-POS+

Product catalog summary

Overview: The document introduces Ingersoll's HiPos+ Milling line, highlighting its versatility and efficiency. It features three insert sizes (9mm, 13mm, and 17mm) compatible with various cutter body styles, suitable for low horsepower machines and long chipping materials.

Features & Benefits:

BOMT inserts offer double the positive rake and face clearance compared to APKT, enhancing efficiency and reducing heat.
A wide range of insert grades and geometries is available for different materials.
Inserts with integrated wiper flats achieve surface finishes between 32-63 Ra.
Carbide inserts offer 2 indexes, PCD offers 1, and the 12L/2L series offers 4 indexes.
Cutters are coolant-ported for non-ferrous, stainless steel, titanium, and high-temp alloys.

Cutter Series: Various cutter series are listed, including 12J1P, 2J1P, 12J1R, 2J1R, with specific degrees and depths of cut (DOC).

Diameters & Angles: Cutter diameters range from 0.500” to 8.00” (12mm to 160mm), with cutting edge angles of 15°, 30°, 45°, 60°, 70°, 75°, and 90°.

Insert Series & Corners: Details on insert series such as BOMT09, BOCT09, with corner radii ranging from .015” to .250”.

Materials: Suitable for aluminum, iron, steel, stainless steel, high-temp materials, titanium, and hard steel.

Technical Specifications: Detailed tables provide specifications for various part numbers, including cutting diameter, usable length, protruding length, overall length, effective teeth, shank diameter, coolant capability, and maximum ramp angle.

Notes: Includes notes on cutter body relief requirements when using larger insert corner radii.

Hardware Specifications: Lists various hardware components for the 22J3G and 22J5G series, including part numbers and associated specifications.

Milling Products: Details specifications for different milling products, including chamfer end mills and shell mills, with key parameters like cutting diameter (DC), cutting edge angle (KAPR), depth of cut (APMX), and overall length (OAL).

Insert Specifications: Describes various inserts such as BOCT, BOMT, and ZOMT series, with details on corner radius (RE), wiper length (BS), and cutting edge length (L).

Chip Splitter Information: Chip splitters reduce cutting force, vibration, and heat generation, improving chip evacuation and suitable for long overhang machining.

Operating Guidelines: Provides guidelines for operating series 12J1P, 12L1P, and 2J1P, including recommended surface feet per minute (SFM) and feed per insert for various materials.

Operating Guidelines Overview: Detailed operating guidelines for various series of milling products, focusing on parameters such as Brinell hardness, SFM, feed per insert, and coolant requirements.

Material Specifications:

Aluminum: Grades 6061-T6, 7075-T6, 2024 with SFM ranging from 1300 to 5000 and feed per insert between .003 and .009. Coolant is generally required.
Cast Iron: Gray and nodular types with SFM from 300 to 1000 and feed per insert from .004 to .008. Coolant is not typically required.
Steel: Includes low carbon, high carbon, and alloyed steels with varying SFM and feed rates. Coolant usage varies.
Stainless Steel: 300 and 400 series with SFM from 250 to 550 and feed per insert from .003 to .007. Coolant may not be required at high speeds.
Nickel Alloys and Titanium: SFM ranges from 65 to 150 with feed per insert from .003 to .006. Coolant is generally required.

Ramping Data: Includes ramping data for different cutter diameters, specifying maximum ramp angles and depths of cut for straight and helical ramping.

Key Recommendations: For optimal performance, adhere to specified SFM and feed rates for each material type. Use coolant as recommended, especially for materials like aluminum and nickel alloys. Adjust ramping techniques based on cutter diameter and material specifications to ensure precision and efficiency.

Catalog excerpts

Our Highest Positive Milling Geometry! Designed with diversity and efficiency in mind, Ingersoll’s HiPos+ Milling line features three popular insert sizes (9mm, 13mm & 17mm) that are common to several cutter body styles. Having the largest cutter diameter/ length/adaption selection and the largest insert corner offering of any Ingersoll milling line, HiPos+ is an ideal multi-purpose mill that excels on low horsepower machines and long chipping materials. Features & Benefits: • BOMT inserts offer 2X positive rake and 2X face clearance when compared to APKT; resulting in higher efficiency, less heat and more aggressive ramping capability • Diverse range of insert grade/geometry additions to accommodate a wide variety of materials • Inserts with integrated wiper flats typically produce surface finishes between 32-63 Ra • Carbide inserts equipped with 2 indexes; PCD with 1 index; Add series 12L/2L cutter to get 4 indexes • Cutters ported with coolant to accommodate non-ferrous, stainless steel, tit

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SERIES: 12J1P (WELDON SHANK) 90° END MILL (9MM INSERT) DC LUX LPR Part Number Cutting Usable Length Protruding ZEFF Effective Teeth DCON Shank Diameter RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R.031: Body R" = Insert R" - .02" Part Number Cutting Usable Length Protruding ZEFF Effective Teeth DCON Shank Diameter Coolant RamMpaAxngle NOTE: Cutter body must be relieved when using insert corner radii larger than R0.8mm: Body R = Insert R - 0.5mm

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SERIES: 12J1P (TOPON M-ADAPTION) 90° MODULAR END MILL (9MM INSERT) DC LF ZEFF CCMS DHUB CSP RMPX Part Number Cutting Functional Effective Connection Hub ConSant Ramp Angle Diameter Length Teeth Code Diameter Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R.031: Body R" = Insert R" - .02" Part Number ZEFF Effective Teeth CCMS Connection Code RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R 0.8: Body R = Insert R - 0.5mm

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SERIES: 2J1P90° FACE MILL (9MM INSERT) Part Number ZEFF Effective Teeth DCON Bore Diameter RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R.031: Body R" = Insert R" - .02" Part Number ZEFF Effective Teeth DCON Bore Diameter RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R0.8mm: Body R = Insert R - 0.5mm

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INSL Length L Cutting Edge Length Part Number

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Retention Bolt Retention Bolt w/Coolant

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SERIES: 12J1R (WELDON SHANK) 90° END MILL (13MM INSERT) ZEFF Effective Teeth DCON Shank Diameter RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R.078: Body R" = Insert R" - .02" DC LUX LPR OAL ZEFF DCON CSP RMPX Part Number Cutting Usable Length Protruding Overall Effective Shank Coolant Ramp Angle Diameter Max. Length Length Teeth Diameter Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R2.0mm: Body R = Insert R - 0.5mm

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SERIES: 12J1R (TOPON M-ADAPTION) DC LF ZEFF CCMS DHUB CSP RMPX Part Number Cutting Functional Effective Connection Hub ConSPnt Ramp Angle Diameter Length Teeth Code Diameter Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R.078: Body R" = Insert R" - .02" DC LF ZEFF CCMS DHUB CSP RMPX Part Number Cutting Functional Effective Connection Hub Cool t Ramp Angle Diameter Length Teeth Code Diameter Coolant Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R2.0mm: Body R = Insert R - 0.5mm

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SERIES: 2J1R 90° FACE MILL (13MM INSERT) Part Number ZEFF Effective Teeth DCON Bore Diameter RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R.078: Body R" = Insert R" - .02" Part Number ZEFF Effective Teeth DCON Bore Diameter RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R 2.0 mm: Body R = Insert R - 0.5mm

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12J1R, 2J1R INSERTS Part Number Codnes Wnpeh CiBEf * * t,^* 0.557 0.320 0.189 Right

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SERIES: 12J1G (WELDON SHANK) 90° END MILL (17MM INSERT) NOTE: Cutter body must be relieved when using insert corner radii larger than R.062 (Body R" = Insert R" - .02"). BOMT17 produces slightly larger diameter (up to .011") for cutters 1.00" and smaller. DC LUX LPR OAL ZEFF DCON CSP RMPX Part Number Cutting Usable Length Protruding Overall Effective Shank Coolant Ramp Angle Diameter Max. Length Length Teeth Diameter Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R1.6mm: Body R = Insert R - 0.5mm BOMT17 produces slightly larger diameter (up to .25mm) for 25mm...

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SERIES: 12J1G (TOPON M-ADAPTION) Part Number ZEFF Effective Teeth CCMS Connection Code RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R.062 (Body R" = Insert R" - .02"). BOMT17 produces slightly larger diameter (up to .011") for cutters 1.00" and smaller.

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SERIES: 2J1G90° FACE MILL (17MM INSERT) Part Number ZEFF Effective Teeth DCON Bore Diameter RMPX Ramp Angle Max. METRIC Part Number ZEFF Effective Teeth DCON Bore Diameter RMPX Ramp Angle Max. NOTE: Cutter body must be relieved when using insert corner radii larger than R 1.6mm (Body R = Insert R - .5mm) BOMT17 produces slightly smaller diameter (up to .17mm) for cutters 80mm and larger.

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Part Number Application Corner Wiper iSh Width Thick- Radius Length Length Width ness

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• Higher positive helix angle (AOMT17: 7°/ BOMT17: 13°) for smoother machining • Thicker and stronger insert design (AOMT17: 5.6 mm / BOMT17: 6.5 mm) • Compatible with the exsisting HiPos+ milling cutters for AOMT17 Please note possible cutter diameter deviations when using BOMT insert as follows: Tool Diameter Deviation of Diameter Compared to AOMT1705

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HI-POS+

HI-POS+

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