Hi-Pos Deka Family
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Catalog excerpts

Hi-Pos Deka Family - 3

I INSERTS AND HARDWARE INSERTS Multi-Purpose PNCU0805GNTR-W PNCU0805GNTR .45 IC .20 Sharp & Polished Silicon Nitride Wiper .20 10x .055 Wiper W PNCU0805GNFR-P PNCU0805GNR .45 IC .20 .45 IC .20 .45 IC 10x .055 Wiper 10x .055 Wiper 2x .140 Wiper Hi-Temp / Titanium Flat Top PNCU0805GNTN .20 PNCU0805GNFR-HS .45 IC .20 .45 IC 10x .055 Wiper 10x .055 Wiper W Grades Insert Number Application PNCU0805GNTR PNCU0805GNTR-W PNCU0805GNR PNCU0805GNFR-P PNCQ0804GNTN PNCU0805GNFR-HS Multi-Purpose Wiper Silicon Nitride Sharp/Polished (Aluminum) Flat Top (Heavy Duty) Hi-Temp/Titanium Corner IN .030R .030R...

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Hi-Pos Deka Family - 4

I TOP•ON END MILL SERIES 1DP1G Diameters 1.250" to 1.500" Insert Corner .18 Facing Lead Angle Pocketing Contour Corkscrew Ramping Channeling Coolant Thru L D1 D3 D2 .060 DOC 92º Backdraft angle D1 Effective Diameter Cutter Number D2 Neck Diameter D3 Adaption L OAL Length Number of Inserts Ramp Angle 1.250 1.500 1DP1G-12015X8R01 1DP1G-15017X8R01 1.14 1.14 M16 M16 1.500 1.750 2 3 0.15 0.19 I END MILL SERIES 1DP1G Diameters 1.250" to 1.500" Insert Corner .18 Facing Lead Angle Pocketing Contour Corkscrew Ramping Channeling Coolant Thru L3 L2 L1 D2 D1 .060 DOC 92º Backdraft angle D1 Effective...

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Hi-Pos Deka Family - 5

I FACE MILL SERIES DP5G Diameters 2.000" to 6.000" Insert Corner .18 Facing Lead Angle Pocketing Contour Corkscrew Ramping Channeling Coolant Thru D2 Backdraft angle 92º H .060 DOC D1 D1 Effective Diameter Cutter Number D2 Bore Diameter H Height Number Effective Inserts Keyway Ramp Angle SHCS SHCS w/* Coolant Thru 2.000 2.000 2.500 3.000 4.000 6.000 DP5G-20R01 DP5G-20R02 DP5G-25R01 DP5G-30R01 DP5G-40R01 DP5G-60R01 0.75 0.75 0.75 1.00 1.50 1.50 1.625 1.625 1.625 2.000 2.375 2.375 5 3 4 5 6 8 0.31 0.31 0.31 0.38 0.62 0.62 0.64 0.64 0.74 0.80 1.16 0.72 SD06-46 SD06-46 SD06-46 SD08-46 SD12-82...

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Hi-Pos Deka Family - 7

I INSERTS AND HARDWARE INSERTS PNCU1708GNTR .925 IC .330 R.060 10 x .140 Grades Insert Number Hone Application Geometry Corner IN 2030 2005 2040 DD15 PNCU1708GNTR *J MultiPurpose Positive .060 I I I I PNCU1708GNTR *E Heavy Duty Positive .060 I I I I * Please specify hone when ordering. HARDWARE Insert Screw Wrench Part No. Torque SM50-130-R0 55 in. lbs. Part No. DS-T20T (Tx-20) 7

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Hi-Pos Deka Family - 8

I OPERATING GUIDELINES: IN 05S IN 103 IN 200 0 5/I N IN 2505 201 IN 5 203 0 DD 15 IN 70N Grades* Series DM6G, DM5G Brinell Hardness Material Aluminum 7075 - T6, 6061 - T6, 2024 SFM 1650-2500 300-1000 1800+ 300-600 1500+ 400-1000 350-500 Gray 150-250 Cast Iron Nodular 150-250 Low Carbon 1018, 8620 Steel Stainless Steel Nickel Alloys Titanium High Carbon F-6180 Alloyed Steel 4140, 4340 Tool Steel A-6, D-1, D-2 300 Series, 304, 316 400 Series, 15-5 PH 13-8 PH Inconel, Hastelloy, Waspalloy 6AL-4V 150-250 250-400 150-300 Up to 300 Up to 320 - .005-.020 .008-.020 .005-.008 .008-.015 .004-.007...

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Hi-Pos Deka Family - 9

I OPERATING GUIDELINES: Grades* Material Cast Iron Steel Stainless Steel Gray Nodular Low Carbon 1018, 8620 High Carbon F-6180 Alloyed Steel 4140, 4340 Tool Steel A-6, D-1, D-2 400 Series, 15-5 PH 13-8 PH IN 203 0 IN 200 5 Series 1DP1G, DP5G Brinell Hardness 150-250 150-250 150-250 250-400 150-300 Up to 300 Up to 320 - SFM APT** 600-1000 500-900 400-1000 350-500 .040-.100 .040-.100 .040-.100 .040-.078 300-700 .040-.060 250-600 .030-.070 Coolant 1 1 2 2 No No 1 No 1 May not be required at High Speeds Yes *Grades in order of preference. **Chipthinning factor based on extreme lead angle is...

Open the catalog to page 9
Hi-Pos Deka Family - 11

COPY PAGE AND FILL IN INFORMATION TO COMMUNICATE BASIC DESIGN REQUIREMENTS product worksheet quote request specifications Adaption: Diameter (1.00 Min): Diameter Tolerance: Extension Length (L1): Length Tolerance: Drill Depth (L2): # Effective: L1 L2 ØD (tol.) Adaption 20° application information Application: (circle 2) Coolant: (circle 1) Rough or SemiFin / Blind hole / Through hole Through spindle / Flood / None specifications Adaption: Diameter 1 (1.75 Min): Diameter 1 Tolerance: Extension Length (L): Step Length L: L1 Tolerance: Diameter 2 (.500 Min): Diameter 2 Tolerance: Step Length...

Open the catalog to page 11
Hi-Pos Deka Family - 12

Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Road Rockford, IL 61108-2749 U.S.A. Tel: 815.387.6600 Fax: 815.387.6968 Email: info@ingersoll-imc.com Internet: www.ingersoll-imc.com Ingersoll Cutting Tool Ltd. 4510 Rhodes Drive, Unit #100 Windsor, Ontario N8W 5K5, Canada Tel: 519.974.1019 Fax: 519.974.2260 Ingersoll Cutting Tools de México S.A. de C.V. Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3 Saltillo, Coahuila C.P. 25200, México Tel: (844) 432.2546, (844) 432.2547 Fax: (844) 432.2544 Ingersoll Cutting Tools for Europe Marketing & Technology Center...

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