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Ingersoll Cutting Tools
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Product catalog summary

Specifications:
The document provides specifications for face mills and end mills with diameters ranging from 2.000" to 6.000". It includes details on nominal cutter diameter, cutting edge length, number of inserts, bore diameter, keyway dimensions, and retention bolt specifications for various models.

Procedures:
The document outlines procedures for using different types of mills, including face mills and end mills. It highlights the importance of maximizing tool assembly rigidity, minimizing tool length to diameter ratio, and utilizing CAM features for optimal toolpath creation.

Standards and Recommendations:
Recommendations include using climb cutting whenever possible, utilizing through spindle air unless coolant is required, and avoiding interrupted cuts. The document also provides feed and speed recommendations as starting parameters, emphasizing the need for optimization based on machining variables.

Inserts and Hardware:
Details on inserts include insert number, application, diameter, corner radius, configuration, and indexes per insert. The document also specifies insert screw part numbers and torque requirements.

Benefits and Technology:
The document describes the benefits of variable land insert technology, including strength at depth of cut and anti-rotation locking features. It provides recommended depth of cut ranges for different insert sizes.

Operating Guidelines:
Operating guidelines for Series 5W6 are provided, with emphasis on feeds and speeds as starting parameters. The document notes that these parameters are influenced by various machining variables and may require adjustments.

Contact Information:
Contact details for Ingersoll Cutting Tools in the Americas, Mexico, Europe, France, and Italy are provided, including addresses, phone numbers, fax numbers, and email addresses.

Catalog excerpts

I TOP-ON, .500 I.C. BUTTON Diameters 1.00" to 1.50" Cutting Edge Radius .250˚ Facing Ramping Pocketing Corkscrew Contouring Coolant Thru L2 T1 D1 L1 D1 Nominal Diameter Cutter Number L1 Cutting Edge Length Number of Inserts 1.000 *15B4J-10015X7R01 0.25 2 1.250 15B4J-12017X8R01 0.25 3 1.500 15B4J-15017X8R01 0.25 3 * 1.00 diameter end mills have a neutral axial insert orientation, max ramp .5 degrees. I L2 Extension From Holder T1 Thread Size Coolant Thru 1.500 1.500 1.500 M12 M16 M16 No Yes Yes END MILL, .500 IC BUTTON Diameters 1.000" to 1.500" Facing Ramping Pocketing Corkscrew Contouring Coolant...

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I TOP•ON, .750 I.C. BUTTON Diameters 1.500” Cutting Edge Radius .375” Facing Ramping Pocketing Corkscrew Contouring L1 T1 D1 .375 Cutting Edge Length D1 Nominal Diameter Cutter Number L1 Cutting Edge Length Number of Inserts L2 Extension Length T1 Thread Size Coolant Thru 1.500 15B4M-15017X8R01 2 1.750 5 M16 NO I END MILL, .750 I.C. BUTTON Diameters 1.500” Cutting Edge Radius .375” Facing Ramping Corkscrew Pocketing Contouring L2 L1 D1 D2 .375 Cutting Edge Length D1 Nominal Diameter L1 Extension Number of Inserts L2 Overall Legth D2 Shank Style Coolant Thru 1.50 1.50 4 Cutter Number 15B4M-1502586r01...

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I INSERTS AND HARDWARE INSERTS RCKX120400TN-M RCLB120500TN-VL Insert Number RCLB120500TN-VL RCKX120400TN-M RCLB19T600TN-VL RCLT190600N-HR .500 .191 .500 .187 RCLT190600N-HR .250 RCLB19T600TN-VL .750 .750 .254 Grade Application D Insert Diameter Corner Radius Cutting Edge Configuration Indexes per Insert Heavy Duty STD. Heavy Duty STD. .500 .500 .750 .750 .250 .250 .375 .375 Variable Land Positive Variable Land Positive 4* 8 4* 8 IN 2005 2030 2040 5515 6530 I I I I I I I I I I I I * 4 indexes when maximizing wave. Benefits, see next page. HARDWARE Insert Diameter Insert Screw Part No. Torque Driver...

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I BENEFITS & TECHNOLOGY BENEFITS .500 Variable Land Insert .750 Variable Land Insert ∅.750" Variable Land Insert ∅.500" Variable Land Insert .030" to .150" .030" to .100" Strong Edge Prep* Recommended DOC Range Strong Edge Prep* Recommended DOC Range * Cross sectional area increases as depth of cut increases, providing greater strength where and when needed. VARIABLE LAND INSERT TECHNOLOGY ( .500 I.C. INSERT SHOWN) Graduated Edge Prep Strength at Depth of Cut Strength at Depth of Cut Designed for Agressive Machining 45˚ Anti-Rotation Locking Feature 6 90˚

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I OPERATING GUIDELINES - SERIES 5W6 Material Aluminum Brinell Hardness Stainless Steel Nickel Alloys Titanium 150-250 250-400 1500-3000 250-800 200-800 200-800 200-800 250-1000 200-750 150-300 150-300 Tool Steel P20-H13 Steel 6061 T-6, 7075 T-6 Gray Nodular GM190 Armor Plate Low Carbon 1018-8620 High Carbon F-6180 Alloyed Steel 4140, Cast Iron - SFM Up to 300 Up to 320 - Feed per Insert Coolant Up to 300 300 Series, 304, 316 400 Series 15-5 PH, 17-4 PH 13-8 PH Inconel 600, 706, 718, 903, Hastelloy 6AL-4V IN 200 IN 5 551 IN 5 203 0 IN 204 IN 0 653 0 Grades 150-250 .010-.025 Yes .008-.025 2 3 1...

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Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Road Rockford, IL 61108-2749 U.S.A. Tel: 815.387.6600 Fax: 815.387.6968 Email: [email protected] Internet: www.ingersoll-imc.com Ingersoll Cutting Tools de México S.A. de C.V. Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3 Saltillo, Coahuila C.P. 25200, México Tel: (844) 432.2546, (844) 432.2547 Fax: (844) 432.2544 Ingersoll Cutting Tools for Europe Marketing & Technology Center Ingersoll Werkzeuge GmbH Kalteiche-Ring 21-25 35708 Haiger, Germany Tel: 02773.742 0 Fax: 02773.742 812/814 Email: [email protected]...

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