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Form-Master Speed

Product catalog summary

Overview: The document provides technical specifications and operating guidelines for the FACEMILL Series 5V6E and 5V6H, including diameters, depth of cut, geometry, and insert details.

Specifications:

Diameters: 2.000" to 4.000" (52.00 to 80.00mm)
Max Depth of Cut: 5V6E: .060" (1.5mm), 5V6H: .080" (2.0mm)
Geometry: Positive/Positive

Insert Details:

Various cutter and insert configurations are provided with specific dimensions and number of inserts.
Insert grades and recommendations are specified for different materials such as steel, stainless steel, and hardened steel.

Operating Guidelines:

Guidelines for selecting surface feet per minute (SFM) based on material hardness and calculating RPM for a 2.00" diameter cutter.
Steps for selecting depth of cut, feedrate multiplier, and chip thickness for specific inserts.
Example calculations for operating parameters including RPM, depth of cut, and feedrate.

Additional Information:

Contact details for Ingersoll Cutting Tools in the Americas, Canada, Mexico, and Europe.

Catalog excerpts

• FAST- Ultra high feed rates to 400 inches per minute or faster • FREE - Chips flow freely across the insert face, unobstructed by insert clamps • STABLE - Dove tailed insert mounting and Torx+® screw combine to maximize insert life • STRONG - Double edged insert is uniquely well suited to difficult y long reach applications

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Insert Corner programming considerations INCH DIAMETERS / INCH ADAPTIONS (inches) METRIC DIAMETERS / INCH ADAPTIONS (inches) METRIC DIAMETERS / METRIC ADAPTIONS (mm) identifies cutter with 2 week delivery Cutting Tools

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INSERTS (INCHES) Grades Cutter Series Insert Number Rake Geometry Pos/Pos Pos/Pos OPERATING GUIDELINES OPERATING PARAMETERS MATERIAL MILD LOW ALLOY MED ALLOY HIGH ALLOY FREE MACHINING STAINLESS 300 SERIES 400 SERIES STEEL PH SERIES STEEL HARDENED STEEL

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OPERATING GUIDELINES (CONTINUED) EXAMPLE CALCULATION GIVEN CONVERT 38-42 HRC TO SELECT DEPTH OF CUT BRINELL THEN SELECT AND FEEDRATE SURFACE FEET PER MINUTE MULTIPLIER FROM THE (SFM). CALCULATE RPM APPLICATION TABLE FOR RATIO OF 3:1 FOR A 2.00" DIA. CUTTER CUTTER = 5V6E-20R01 INSERT = UHLD08T310R-M NUMBER OF INSERTS = 5 SELECT CHIP THICKNESS (CT) FOR THE UHLD08T310R-M INSERT IN H13 OPERATING PARAMETERS STEP 4 CALCULATE FEEDRATE (FULL WIDTH OF CUTTER) MATERIAL HARDNESS APPLICATION TABLE RATIO OF EXTENSION LENGTH TO CUTTER DIAMETER FIGURE 1 PROGRAM ALL FORMMASTERSPEED CUTTERS AS THOUGH THEY ARE...

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TOP-ON MODULAR HEAD SERIES 15V1E, 15V1H Geometry Positive/Positive Insert Corner See figure 1 for programming considerations Cutter Number Effective Inserts *Identifies cutter with 2 week delivery

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Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Road Rockford, IL 61108-2749 U.S.A. Tel: 815.387.6600 Fax: 815.387.6968 Email: [email protected] Internet: www.ingersoll-imc.com Ingersoll Cutting Tool Ltd. 4510 Rhodes Drive, Unit #100 Windsor, Ontario N8W 5K5, Canada Tel: 519.974.1019 Fax: 519.974.2260 Ingersoll Cutting Tools de México S.A. de C.V. Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3 Saltillo, Coahuila C.P. 25200, México Tel: (844) 432.2546, (844) 432.2547 Fax: (844) 432.2544 Ingersoll Cutting Tools for Europe Marketing & Technology Center Ingersoll...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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