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D'Andrea Programmable Boring Heads

D'Andrea Programmable Boring Heads
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D'Andrea Programmable Boring Heads

Product catalog summary
Overview of Ingersoll Cutting Tools: Ingersoll Cutting Tools is a leading global manufacturer of indexable cutting tools used in various metal removal applications such as milling, boring, threading, and turning. The company focuses on customer collaboration to address machining challenges, fostering long-term partnerships based on trust and quality.
Product Range: The document describes different types of boring and facing heads, including TA-CENTER, TA-TRONIC, U-COMAX, and AUTORADIAL, each designed for specific machining operations like automatic balancing and axial control. These heads are compatible with machining centers, transfer machines, and special machinery.
Technical Specifications: Detailed specifications are provided for various boring and facing heads, including maximum diameter capacities and compatibility with toolholder systems. Components such as fixed and rotating bodies, toolholder slides, and balancing counterweights are listed.
Innovative Features: Ingersoll's products feature advanced technologies like automatic balancing, U-Drive units for feed control, and CNC system compatibility, enabling diverse machining processes including turning, grooving, threading, and complex profile machining.
Global Presence: Ingersoll Cutting Tools has major production facilities in the USA and Germany and a network of representatives in over 45 countries, ensuring excellent global customer service and support.
Specifications: The document outlines components and specifications of the U-DRIVE, TA-CENTER, and TA-TRONIC systems, including orientation rings, retaining pins, and manual rotation devices. The U-DRIVE unit must be mounted next to the spindle for mechanical connection with the TA-CENTER head drive.
Procedures: The U-DRIVE system includes an air inlet for cleaning, while TA-CENTER heads feature automatic balancing and adjustable coolant nozzles. The U-CONTROL wireless kit allows remote operations for machines without CNC axis connectivity.
Standards and Recommendations: Proper positioning of the U-DRIVE unit is recommended for optimal performance. The U-CONTROL wireless kit has limitations, such as the inability to perform spherical machining.
Technical Data: Detailed technical data for TA-CENTER models include dimensions, weight, radial force, torque, and boring accuracy, with tables specifying parameters like radial traverse and maximum chip removal.
Components and Features: The TA-TRONIC system includes fixed and rotating bodies, toolholder slides, balancing counterweights, and coolant nozzles. Options for command units include direct NC "U" axis connection or a U-CONTROL positioner with wireless remote control.
Conclusion: This document provides comprehensive information on the installation, operation, and specifications of the U-DRIVE, TA-CENTER, and TA-TRONIC systems, highlighting the importance of correct setup for efficient machining operations.
Specifications: U-TRONIC heads feature prearranged holes for coolant and air pressurization, supporting fixed, manual, or automatic tool changers.
Components: The U-TRONIC system includes a stationary body, rotating body, tool slide, gears, bearings, coolant way, servomotor, limit switches, and optional encoder.
Application: U-TRONIC can be applied manually or automatically, supporting automatic tool change for full automation.
Supply: Special hydraulic B50 toolholders for automatic tool change are available on request.
Control: Control options include direct NC "U" axis connection or a U-CONTROL positioner with wireless remote for various operations.
Technical Data: Specifications include radial traverse, weight, radial force, torque, boring accuracy, maximum chip removal, rapid traverse, and roughness.
General Features: U-Comax heads are axial command heads used on transfer machines and special machinery, controlled by a U-Drive unit for various machining operations.
Overview: The document provides technical specifications and operational instructions for AUTORADIAL heads, applicable on machining centers and NC machines for automatic operations without electronic interfaces.
Specifications: AUTORADIAL heads perform operations like facing, backfacing, grooving, and spiral cutting, with a working feed and quick return cycle.
Components: Components include override and return selector, limit blocks, control screw, check pin, interchangeable feed block, tool slide, interchangeable arbor, drive flange, and rotating body.
Instructions for Replacing the Feed Block: The process involves loosening the screw, replacing the block with a lubricated new one, and securing the screw.
Assembly Instructions: The slide is moved forward by holding the drive flange while the spindle rotates, with adjustments made for the check pin stroke and angle α.
Technical Data: Includes dimensions, radial traverse, maximum speed, and weight without the cone, with information on interchangeable feeds and quick return rates.
Additional Information: Technical data may be modified without notice, and contact information for D’ANDREA s.p.a. is provided.
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Catalog excerpts

D'Andrea Programmable Boring Heads-3

Boring and facing heads Plandreh-und ausbohrkopfe Cabezales de mandrinar y refrentar Tetes a alesar et surface Teste per alesare e sfacciare Cutting Took TECHNOLOGY FOR HIGH PRECISION

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INGERSOLL CUTTING TOOLS – THE COMPANY Ingersoll Cutting Tools is a world leader in the design and manufacture of standard and special indexable cutting tools that can be applied across a complete range of metal removal applications. In addition to our innovative solutions for high-performance milling and the project-focused engineering of special cutting tools, we offer a full range of metal removal technology for all industries. Close cooperation with our customers during the development of technically demanding solutions for machining challenges forms the basis of long and durable partnerships....

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INGERSOLL WORLDWIDE – PROXIMITY LEADS TO EXCELLENT CUSTOMER SERVICE Ingersoll is a worldwide manufacturer of milling, boring, threading and turning tools for demanding machining operations. Our main production plants, in Rockford, Illlinois in the U.S.A. and in Haiger and Horrheim in Germany, supply customers all over the world. Experienced and well-trained representatives in over 45 countries ensure a network of on-site advice and assistance. Ingersoll’s complete range of performance and service is available to our customers – all over the world. Marketing & Technology Campus (Rockford, U

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Marketing & Technology Campus (Haiger, Germany)

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NC boring and facing heads with automatic balancing on machines with tool change. NC boring and facing heads with automatic balancing. Axial control NC boring and facing heads on transfer machines. Heads with automatic feed and rapid return of the slide. Also from D’Andrea ARBORS Modular Toolholder system MHD’+ F-MHD’ Double-bit heads Vibration-damping reductions MHD’+ F-MHD’ Balancing rings Carbide bars with F-MHD’ coupling Ø 16

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Medium and large sized NC boring and facing heads. Micrometric Testarossa Double-bit centesimal Testarossa for roughing and finishing Balanceable high speed micrometric Testarossa Chucking tools Large diameter double-bit cross bar for roughing and finishing Ø 200 ~ 2800 MHD’ FORCE Ultra-tight FORCE AW Weldon / Whistle Notch PF Disc and facing cutter ACR/NC Coolant chucking

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GB Numerical control boring and facing heads with automatic balancing on machining centers with automatic tool change and special machines. D Köpfe mit automatischer Auswuchtung zum Ausbohren und Planschleifen mit numerischer Steuerung auf Bearbeitungszentren mit automatischem Werkzeugwechsel und Spezialmaschinen. E Cabezales con equilibrado automático para mandrinar y refrentar a control numérico en centros de mecanizado y máquinas especiales con cambio automático de la herramienta. F Têtes à aléser et à dresser avec équilibrage automatique, à commande numérique, pour les centres d’usinage et...

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Turning operations on all machining centres GB TA-CENTER boring and facing heads are made to be used on automatic tool changers, therefore on essentially all machining centres. A U-Drive unit commands the feed control of the tool slide and the tool placement even during rotation. This unit is managed directly by an axle called “U” by the CNC of the machining centre. Organized in this way, the machining centre is the solution to a series of different processes like inner and outer turning operations, grooves, conical and variable boring, concave and convex radius machining, cylindrical and conical...

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• GENERAL FEATURES • ALLGEMEINE MERKMALE • CARACTERÍSTICAS GENERALES • CARACTÉRISTIQUES GÉNÉRALES • CARATTERISTICHE GENERALI F Les têtes pour aléser et dresser TA CENTER sont conçues pour être utilisées sur des machines pour le changement d’outils en automatique, donc essentiellement sur les centres d’usinage.Le contrôle de l‘avancement du coulisseau porte-outils et de la position de l’outil, même pendant la rotation, est commandé par un groupe de motorisation U-DRIVE. Ce groupe est géré directement par un axe appelé « U » de la commande numérique du centre d’usinage. Un centre d’usinage prédisposé...

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• Fixed body • Fixkörper • Cuerpo fijo • Corps fixe • Corpo fisso • Rotating body • Rotierender Körper • Cuerpo giratorio • Corps rotatif • Corpo rotante • Toolholder slide • Werkzeughalterschlitten • Corredera portaherramientas • Coulisseau porte-outils • Slitta portautensili • Interchangeable taper • Austauschbarer Konus • Cono intercambiable • Cône interchangeable • Cono intercambiabile • Balancing counter-weights • Ausgleichgegengewichte • Contrapesos de equilibrado • Contre-poids d’équilibrage • Contrappesi di equilibratura • COMPONENTS • KOMPONENTEN • COMPONENTES • COMPOSANTS • COMPONENTI...

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• Base element • Basiskörper • Cuerpo base • Corps de base • Corpo base • Servomotor • Servomotor • Servomoteur • Servomotore • Mechanical unit for automatic hook-up to the TA-CENTER drive • Mechanische Antriebsgruppe zur automatischen Kupplung des TA-CENTER Lauf Anschlusses • Grupo mecánico para el acoplamiento automático a la toma de movimiento del TA-CENTER • Groupe mécanique pour l’accrochage automatique à la prise de mouvement de la TA-CENTER • Gruppo meccanico per il collegamento alla presa di moto della TA-CENTER • The unit comes with air inlet connection for cleaning the drive • Die Gruppe...

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• APPLICATION • ANBRINGUNG • APLICACIÓN • APPLICATION • APPL

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.