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D'Andrea Precision Boring (INCH)

D'Andrea Precision Boring (INCH)
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D'Andrea Precision Boring (INCH)

Product catalog summary
Overview: The document provides technical specifications and operational guidelines for the TRD and TRM series of Testarossa heads, designed for high-precision machining tasks. These heads are noted for their rigidity and precise slide adjustments, allowing for combined machining operations.
Specifications: TRD heads allow for a radial adjustment of 5 microns, while TRM heads offer a micrometric adjustment of 1 micron. Both series feature a rustproof coating and achieve IT6 tolerance levels with excellent surface finishes.
Components: Key components include the body, slide toolholder, expanding radial pin, vernier scale, slide clamp screw, coolant outlet, oiler, and bit holder. The TRM series also includes a tool holder.
Operational Guidelines: Ensure tools and tool holders are securely fastened. Only use specified screws for adjustments. Coolant pressure should not exceed 40 BAR for both TRD and TRM heads.
Recommendations: Loosen the slide clamp screw before adjusting the vernier scale and secure it after adjustment. Positive adjustments are made by turning the vernier counter-clockwise.
Dimensional Ranges: Various TRD and TRM models are listed with specific diameter ranges for different machining tasks.
Components Overview: Includes body, setting screws, coolant outlets, bit holders, and tool clamp screws.
BPS Double-bit Crossbars: Designed for finishing large diameters, covering a working area from Ø 7.87 to 110.23, constructed from aluminum and mounted on a steel double-bit plate.
Specifications of BPS Models: Lists various BPS models with specific diameter ranges.
Micrometric Head TR 200: Features a body, slide toolholder, micrometric vernier scale, slide clamp screw, lock screw, and oiler, available in metric and inch measurements.
Testarossa HSB Features: TRM HSB heads have a rustproof coating and allow for high precision work to IT6 tolerance, featuring a micrometric vernier scale for easy adjustments.
Specifications: TRM HSB heads feature anti-corrosion surface protection, designed for high-precision operations with IT6 grade tolerances.
Components: Include body, slide toolholder, expanding radial pin, micrometric vernier scale, slide clamp screw, coolant outlet, tool clamp screw, and oiler.
Important Notes: Ensure tools and tool holders are securely fastened. Only use specified screws for operations. Maximum coolant pressure is 40 BAR.
Supply: TRM Testarossa boring heads are supplied with a range of toolholders, tools, inserts, and service wrenches.
Working Range: TRM 32 HSB bores diameters from 0.10 to 0.47 inches, TRM 50 HSB from 0.24 to 0.87 inches, with a maximum RPM of 20,000.
Overview: Details specifications and instructions for TRM 50, TRM 63, and TRM 80 boring head kits, used for boring diameters from .24 to 8.66 inches.
Components: Each kit includes body, tool slide, expanding pin, micrometric vernier scale, slide lock screw, coolant outlet, tool lock screw, oiler, and toolholder lock screws.
Specifications and Procedures: Details for TRM 50, TRM 63, and TRM 80, including specific tools and extensions for different diameter ranges.
Recommendations: For optimal flexibility, refer to page 110 for additional guidance on tool working ranges.
Key Instructions: Ensure cutting tool alignment, secure components, and follow fitting instructions for each diameter range.
Conclusion: Emphasizes the importance of following specified procedures for precise and efficient boring operations.
Overview: Introduces MONOforce, a cost-effective tool holding solution for high torsional load clamping, complementing the Force system from the Toprun family.
Specifications: Available for HSK 63 and 100 spindles, DIN 69871, MAS-BT, and CAT in ISO 40 and 50 sizes, supporting reduction sleeves from Ø 12 mm to Ø 32 mm.
Instructions: Emphasizes manual tightening followed by spanner use, avoiding hammers, and specific procedures for finishing operations.
Coolant Supply: Details setting screws and sealing devices for internal and high-pressure coolant supply, with a maximum pressure of 40 BAR.
Product Variants: Lists various MONOforce models with specifications and compatible systems.
Inserts: Describes various inserts, including CCMT and CCGT types, with specifications for feed rates, depth of cut, and dimensions.
Overview: Outlines technical standards and specifications for tool holders and arbors, including HSK, DIN, MAS, and Morse standards.
HSK Standards: Specifies dimensions and tolerances for HSK tool holders, ensuring precise fitting.
DIN Standards: Details specifications for DIN 69871 tool holders, ensuring standardization and interoperability.
MAS Standards: Covers MAS 403 BT standard, providing detailed measurements and tolerances.
Morse Taper Standards: Provides specifications for Morse tapers, ensuring proper fitting and performance.
R8 Standards: Includes specifications for R8 tool holders, ensuring precision and compatibility.
WINTOOL Software: Describes WINTOOL software for graphical construction of tool assemblies using MODULHARD’ANDREA components.
General Notes: Technical data provided are not binding and may change without notice, ensuring flexibility in adapting to new standards.
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Catalog excerpts

D'Andrea Precision Boring (INCH)-3

INGERSOLL CUTTING TOOLS – THE COMPANY Ingersoll Cutting Tools is a world leader in the design and manufacture of standard and special indexable cutting tools that can be applied across a complete range of metal removal applications. In addition to our innovative solutions for highperformance milling and the project-focused engineering of special cutting tools, we offer a full range of metal removal technology for all industries. Close cooperation with our customers during the development of technically demanding solutions for machining challenges forms the basis of long and durable partnerships....

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INGERSOLL WORLDWIDE – PROXIMITY LEADS TO EXCELLENT CUSTOMER SERVICE Ingersoll is a worldwide manufacturer of milling, boring, threading and turning tools for demanding machining operations. Our main production plants, in Rockford, Illlinois in the U.S.A. and in Haiger and Horrheim in Germany, supply customers all over the world. Experienced and welltrained representatives in over 45 countries ensure a network of on-site advice and assistance. Ingersoll’s complete range of performance and service is available to our customers – all over the world. Marketing & Technology Campus (Rockford, USA)

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INGERSOLL WORLDWIDE – GUARANTEE CLOSE CONTACT TO THE CUSTOMER Ingersoll is a worldwide operating manufacturer of boring, threading and turning tools for demanding milling operations. Our main production plants in Haiger and Horrheim in Germany as well as Rockford in the United States, supply customers all over the world. Experienced and well-trained representatives in over 45 countries ensure a network of on-site advise and assistance. Ingersoll’s complete range of performance and service are available to our customers – all over the world. Marketing & Technology Campus (Haiger, Germany)

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D'Andrea Precision Boring (INCH)-7

MODULHARD’ANDREA ARBORS GRUNDAUFNAHMEN EXTENSIONS REDUCTIONS AND COOLANT FEED VERLÄNGERUNGEN, REDUZIERUNGEN UND KÜHLMITTELZUFUHR PROLONGACIONES REDUCCIONES Y CONDUCTORES PARA REFRIGERANTE RALLONGES-RÉDUCTIONS ET ADDUCTEURS ARROSAGE PROLUNGHE RIDUZIONI E ADDUTTORI REFRIGERANTE ACOPLAMIENTOS BASE MANDRINS ATTACCHI BASE CHUCKING TOOLS ADAPTER ADAPTADORES ADAPTATEURS ADATTATORI

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D'Andrea Precision Boring (INCH)-8

Index Inhaltsverzeichnis Índice Index Indice MODULHARD’ANDREA DOUBLE-BIT HEADS ZWEISCHNEIDERBOHRKÖPFE TESTAROSSA TESTAROSSA TÊTES À DOUBLE TRANCHANT TESTINE BITAGLIENTI TESTAROSSA TESTAROSSA

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Cos’è l’MHD’? A modular toolholder system for boring, milling, drilling, tapping. A rigid high precision system, conceived and manufactured with the most advanced design and production facilities, backed by an experience over many decades in boring operations. A system of extreme flexibility and simplicity suitable for machine tools, machining centres and flexible manufacturing systems. A system for machining to closest tolerances with a high degree of surface finish. A system with internal coolant supply in all its components. A system available in 11 sizes with full interchangeability of all...

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Sizes and driving torque Dimensions et couple de serrage Dimensioni e coppia di serraggio GENERAL ALLGEMEINES INFORMATIONS Ŗ #UUGODN[ Ŗ /QPVCIG - Secure the arbor to a rigid - Die Grundaufnahme in einer support. Halterung befestigen. - Fit the required component - Gewünschtes Komponente (adaptor, extension, boring (Reduzierung,Verlängerun, head etc.) to the arbor Ausdrehkopf usw.) ensuring that the radial einsetzen. Darauf achten, expanding pin does not dass der radiale project from the cylindrical Spreizbolzen nicht aus dem part. zylindrischen Teil heraus - Clamp the component ragt. by turning...

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MODULHARD’ANDREA Arbors Extensions Reductions Grundaufnahmen Verlängerungen Reduzierungen Acoplamientos base Prolongaciones Reducciones Mandrins Rallonges Réductions Attacchi base Prolunghe Riduzioni ARBORS Arbors are manufactured in accordance with DIN 69871 A-B, MAS 403 BT, DIN 2080, ANSI-CAT, DIN 69893-A and are made of carburized steel, hardened and ground to AT3 tolerance. Arbor sizes MHD’ 80, 110 and 140 are recommended for heavy milling and for bores deeper than 250 mm and exceeding 125 mm diameter. Special arbors are available on request. GRUNDAUFNAHMEN Die Grundaufnahmen entsprechen...

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Acoplamientos base Attacchi base

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MODULHARD’ANDREA Arbors Acoplamientos base Attacchi base

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Acoplamientos base Attacchi base ANSI/CAT METRIC

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MODULHARD’ANDREA Arbors Acoplamientos base Attacchi base Supplied with coolant tube Lieferung inklusive Kühlmittelrohr Completo con racor para el refrigerante Pourvu de raccord pour liquide d'arrosage Completo di raccordo per il refrigerante Supplied with coolant tube Lieferung inklusive Kühlmittelrohr Completo con racor para el refrigerante Pourvu de raccord pour liquide d'arrosage Completo di raccordo per il refrigerante

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Acoplamientos base Attacchi base F-MHD’ AD+B Supplied with coolant tube Lieferung inklusive Kühlmittelrohr Completo con racor para el refrigerante Pourvu de raccord pour liquide d'arrosage Completo di raccordo per il refrigerante

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MODULHARD’ANDREA Arbors Acoplamientos base Attacchi base

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Acoplamientos base Attacchi base

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MODULHARD’ANDREA Arbors Acoplamientos base Attacchi base

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Acoplamientos base Attacchi base F-MHD’ AD+B

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MODULHARD’ANDREA Arbors Acoplamientos base Attacchi base

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Acoplamientos base Attacchi base

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MODULHARD’ANDREA Arbors Acoplamientos base Attacchi base F-MHD’ AD+B

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Acoplamientos base Attacchi base

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MODULHARD’ANDREA Arbors Acoplamientos base Attacchi base

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Acoplamientos base Attacchi base

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MODULHARD’ANDREA Carbide bars Barras de metal duro CARBIDE BARS FOR DEEP-HOLE MACHINING HARTMETALLBOHRSTANGENFÜR TIEFLOCHBEARBEITUNGEN BARRAS DE METAL DURO BARRES CARBURE PARA MECANIZACIONES POUR USINAGES DE DE AGUJEROS TROUS PROFONDS PROFUNDOS Pour accomplir les alésages de trous profonds, D’Andrea Para resolver las a projecté un ample mecanizaciones de programme de barres mandrinado en agujeros carbure BMD de diamètre profundos, D’Andrea 16,20, 25 et 32 mm, avec au ha realizado un amplio bout l’accouplement MHD’. programa de barras Elles sont fabriquées en trois de metal duro BMD de longueurs...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.