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Chip-Surfer & Solid Carbide Catalog

Chip-Surfer & Solid Carbide Catalog
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Chip-Surfer & Solid Carbide Catalog

Product catalog summary
Summary of Technical Document on Cutting Tools
Overview: This document provides comprehensive specifications and guidelines for various cutting tools, including modular chip surfers and solid carbide milling cutters. It covers different series and grades, focusing on materials like steel, carbide, and heavy metal, and includes assembly instructions and usage recommendations.
Specifications: The document lists a wide range of solid carbide end mill tips, categorized by diameter and cutting depth. Each entry specifies the series and page number for easy reference. The tools are designed for various applications, including roughing, finishing, and specific materials like aluminum and hard steel. Key specifications include thread sizes, nominal diameters, effective flutes, cutting edge lengths, and corner radii.
Key Features:
  • Interchangeable carbide tips for versatility, allowing changes directly on the machine.
  • Precision ground tolerance for accurate finishing, eliminating the need for machine resetting.
  • Advanced grade and geometry suitable for high-speed and hardened steel applications.
  • Streamlined operations with quick tip changes and standardized tips to reduce inventory.
Applications: The tools are used in high production operations, emphasizing their economic advantage in long reach and short applications. The solid ER shanks add rigidity and facilitate streamlined tool changes.
Assembly and Maintenance: Instructions emphasize ensuring the carbide tip is firmly seated on the shank without gaps. Lubricants should not be applied to the thread connection, and a wrench is not included with the purchase.
Grades and Performance: The document categorizes the performance of the tools using grades P, M, K, N, S, and H, indicating their suitability for different materials and conditions.
Additional Tools: Various other tools and accessories, such as wrench kits and extensions, are mentioned to complement the milling cutters.
Series Overview: The document details multiple series of end mills, such as 46D_rQ, 47C_rQ, and 47D_rQ, each with specific configurations like the number of flutes, helix angles, and neck reliefs. These tools are designed for machining aluminum and other materials, with options for roughing and finishing.
Operating Guidelines: Operating guidelines are referenced on page 92, providing instructions for optimal tool performance, including cutting speeds, feed rates, and tool handling.
Formulas and Calculations: The document includes formulas for calculating parameters like RPM, cutting speed, feed rate, and chip removal rate, essential for setting up machining operations.
Best Practices: Recommendations include using tools with variable pitch and helix for reducing chatter and optimizing roughing operations. High feed rates are suggested for certain end mills to enhance efficiency.
Critical Information: The importance of using the correct wrench and torque settings for assembly is stressed, along with the availability of multi-purpose tools for both roughing and finishing tasks.
Product Specifications: Specifications for various parts are provided, including part number, diameter, length, and other relevant dimensions. The document also includes a section for customers to request quotes and provide additional information about their requirements.
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Catalog excerpts

Chip-Surfer & Solid Carbide Catalog-1

MODULAR CHIP SURFER & CARBIDE MULING CUTTERS

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Chip-Surfer & Solid Carbide Catalog-4

MODULAR CHIP SURFE & SOLID CARRIDE Solid Carbide Rough-Fin End Solid Carbide Serrated Solid Carbide End Mill Tip, 3 Solid Carbide Variable Pitch Solid Carbide End Mill Tip, 4 Solid Carbide End Mill Tip, Small Diameter Solid Carbide End Mill Tip, Solid Carbide Backdraft Solid Carbide Flat Bottom Solid Carbide Drill Mill Tip Cutting Tools

 Open the catalog to page 4
Chip-Surfer & Solid Carbide Catalog-5

Solid Carbide End Mill Tip for Solid Carbide Roughing End Mil Solid Carbide Helical Ball Nose Solid Carbide Spherical Ball Solid Carbide Ball Nose Tip Solid Carbide Ball Nose Tip for Hard Steel Solid Carbide Helical Ball Nose Tip,Small Diameter Solid Carbide Helical Ball Nose Solid Carbide Ultra High Feed Solid Carbide Ultra High Feed Cutting Tools

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Chip-Surfer & Solid Carbide Catalog-6

MODULAR CHIP SURFE & SOLID CARRIDE Solid Carbide Chamfer & Solid Carbide Front Back Solid Carbide Chartier Tip Solid Carbide Corner Rounding Solid Carbide Front Back Solid Carbide T-Slot Tip Solid Carbide Double Groove Tip Solid Carbide Thread Milling Tip Solid Carbide Center Drill Tip Indexable 0 degree lead End Cutting Tools

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Chip-Surfer & Solid Carbide Catalog-7

Indexable 0 degree lead End Indexable Ball Nose Tip Necked Down Straight Shanks Conical Shanks Straight Shank, No Neck Solid Carbide Cylindrical Blanks Solid Carbide Ball Nose Blanks Solid Carbide T-Slot Preform Cutting Tools

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Chip-Surfer & Solid Carbide Catalog-8

MODULAR CHIP SURFER MILLING CUTTERS. PAK for Snap Ring Grooves Popular PAKS Precision Center-Cutting Mills, 4 Flute, 38° Helix

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Chip-Surfer & Solid Carbide Catalog-9

Mills, 3 Flute, 38° Helix Ball Nose Solid Carbide End Mills, Multi-purpose Ball Nose Solid Carbide End Mills, 4 Flute, 38° Helix, Variable Bull Nose Solid Carbide End Hi Feed Solid Carbide End Mills, Solid Carbide End Mills, Combination Roughing/ 4 & 5 Flute Hi Feed Roughing End Mill w/Variable Pitch & Chip Splitters_ Solid Carbide End Mills for Solid Carbide End Mills, Variable Pitch for Chatter Dampening with 3xD Neck Relief, 4 Flutes Solid Carbide End Mills, Variable Pitch for Roughing & Finishing with Corner Radius, 4 Flutes Cutting Toots

 Open the catalog to page 9
Chip-Surfer & Solid Carbide Catalog-10

MODULAR CHIP SURFER MILLING CUTTERS. Solid Carbide End Mills, Variable Pitch for Chatter Dampening, Solid Carbide End Mills, Variable Pitch for Roughing & Finishing with Corner Radius, 5 Flutes 4 Flute Endmills, Relieved Neck, Different Helix & Variable Pitch for Chatter Dampening vil Corner Radii 4 Flute Endmills, Different Helix & Variable Pitch for Chatter Dampening w/ Corner Radii 5 Flute Endmills, Different Helix & Variable Pitch for Chatter Dampening w/ Corner Radii

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Chip-Surfer & Solid Carbide Catalog-11

Featuring Solid ER style integral collet tooling Live Tooling \* Cutting Toots

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Chip-Surfer & Solid Carbide Catalog-12

MODULAR MILLING SYSTEM FOR NC, SWISS & LIVE TOOLING APPLICATIONS Hi-PosMicro Indexable CONNECTION CHART END MILL SIZE Rough-Fin Serrated Roughing CONNECTION SIZE .250/.312 .375 .500 .625 .750 1.00 T05 T06 T08 T10 T12 T15 0° Lead 45° Helix Center Cutting Solid Integral ER Collet Shanks Variable Pitch 0° Lead 38° Helix Center Cutting Polished for Aluminum Finishing 0° Lead, 45° Helix Non-Center Cutting Extensions Conical Shanks High Precision Helical Ball Nose Flat Bottom Plunger Drill-Mill Straight Shanks Chamfer & Spotting Corner Rounding Precision T-Slot Thread Mill Center Drill 10 Necked-Down...

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Chip-Surfer & Solid Carbide Catalog-13

Precision Solid Carbide Modular Tooling Interchangeable carbide tips for extreme versatility: Change tips right on the machine Various tip styles fit the same shank Precision ground tolerance for accurate finishing: Each new tip repeats like a master insert No more machine resetting or entering offsets Symmetrically designed for high RPM Advanced grade and geometry for high speed Streamlines high production Standardize tips to reduce inventory Radical advantages in long reach Tips are more economically replaced when compared to long round tools Short flute length means body core strength Solid...

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Chip-Surfer & Solid Carbide Catalog-14

SERIES 47C*RU, 47D*RU ROUGH-FIN SOLID CARBIDE END MILL TIP (0 DEG. LEAD, 45 DEG. HELIx, CENTER CUTTING FOR ROUGHING & FINISHING) Shoulder Slabbing Channel Ramping Helical Interp. Pocket L2 Smooth flute Facing T1 C D1 (e9) L1 Serrated flute P GRADES M K + + + + Good o Bad IN2005 N (K) S (M) H (P/K) + Cutter Number T1 Thread Size D1 Nominal Diameter Eff. Flutes L1 Cutting Edge Length L2 Extension Length C Corner 47C-3120TQRU01 T05 0.312 4 0.200 0.390 0.012 Chamfer 47C-3727T6RU01 T06 0.375 4 0.270 0.510 0.012 Chamfer 47D-3727T6RU03 T06 0.375 4 0.270 0.510 0.031 R 47C-5037T8RU01 T08 0.500 4 0.370...

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Chip-Surfer & Solid Carbide Catalog-15

SERIES 47C*RN, 47D*RN, 48C*RN, 48D*RN SOLID CARBIDE SERRATED ROUGHING TIP (0 DEG. LEAD, 45 DEG. HELIx; 4 FLUTE CENTER CUTTING, 5 & 6 FLUTE NOT CENTER CUTTING) Shoulder Slabbing Channel Ramping Helical Interp. Pocket L2 C Facing T1 D1 (e9) L1 P GRADES M K + + + + Good o Bad IN2005 N (K) S (M) + T1 Thread Size Cutter Number H (P/K) D1 Nominal Diameter Eff Flutes L1 Cutting Edge Length L2 Extension Length C Corner Ramp Angle 47C-3120TQRN01 T05 0.312 4 0.20 0.390 0.010 Chamfer 90 47D-3727T6RN03 T06 0.375 4 0.27 0.495 0.031 R 90 47C-3727T6RN01 T06 0.375 4 0.27 0.510 0.013 Chamfer 90 47D-5037T8RN03...

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Chip-Surfer & Solid Carbide Catalog-16

SERIES 46J, 46D SOLID CARBIDE END MILL TIP (0 DEG. LEAD, 45 DEG. HELIx, HIGH PRECISION, CENTER CUTTING) Shoulder Slabbing Channel Ramping Helical Interp. L2 Pocket Facing T1 D1 (e8) C P GRADES M K + + + + Good o Bad IN2005 N (K) S (M) L1 H (P/K) + o Cutter Number T1 Thread Size D1 Nominal Diameter Eff. Flutes L1 Cutting Edge Length L2 Extension Length C Corner 46D-3120TQRD03 T05 0.312 3 0.200 0.390 0.031 R 46J-3120TQRD04 T05 0.312 3 0.200 0.390 Sharp 46D-3727T6RD01 T06 0.375 3 0.270 0.510 0.015 R 46D-3727T6RD03 T06 0.375 3 0.270 0.510 0.031 R 46D-3727T6RD06 T06 0.375 3 0.270 0.510 0.062 R 46J-3727T6RD05...

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Chip-Surfer & Solid Carbide Catalog-19

SERIES 47J-25 SOLID CARBIDE END MILL TIP (0 DEG. LEAD, 45 DEG. HELIx, HIGH PRECISION, CENTER CUTTING) Shoulder Channel Helical Interp. Pocket L1 Facing Ramping L2 T1 D1 (e8) C P GRADES M K + + + + Good o Bad IN2005 N (K) S (M) 45 H (P/K) + o Cutter Number T1 Thread Size D1 Nominal Diameter Eff. Flutes L1 Cutting Edge Length L2 Extension Length C Corner 47J-2520TQRD04 T05 0.250 4 0.200 0.390 Sharp Operating guidelines on page 92. HARDWARE Thread Size T05 Wrench Optional Torque Wrench WS-0043 DT-60-06 When assembling, be sure carbide tip is seated firmly on shank with no gap. Note: DO NOT apply...

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Archived catalogs

  1. Milling Catalog

    430  Pages

  2. Face Mills

    69  Pages

  3. End Mills

    123  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.