B06. technical data, X-PV profile butt welding machine, march 2013

Product catalog summary

Overview: The INGENIA 1.0 X-PV is a modular profile butt welding machine designed for fabricating thermoplastic profiles and small sheets. It features an automatic welding cycle with main parameters set via a display. The machine can adjust angles between 30° and 180°.

Machine Structure: The machine's main frame is a solid rectangular hollow steel profile. The aluminum welding tables are designed to prevent misalignment due to torsion and load stress. Pneumatic cylinders drive the machine, and it uses permanently lubricated ball bearings for precision. Clamping plates are made of solid aluminum, and the heating element is Teflon-coated for long-term use at up to 260°C.

Operation: A standard PLC processor controls the welding process, with all elements located in the control desk. Users manually set the main welding parameters and welding forces via a pressure regulation valve.

Technical Data:

Main Dimensions: Length 730 mm, Width 690 mm, Height 1300 mm, Table Height 910 mm, Weight 250 kg.
Application Range: Heating element width 280/420 mm, Clamping height 120/180 mm, Weldable angle 30°-180°.
Energy Supply: 230V, 50/60 Hz, Performance 1.5 to 1.8 kW, Pneumatic pressure 6-10 bar.
Forces: Clamping at 6 bar/8 bar is 3000/4000 N, Welding forces at 3 bar/6 bar/8 bar are 935/1870/2450 N.
Heating Unit: Heating plate 200 x 280 x 15 mm with Teflon film.

Basic Equipment: The machine includes a fixed control panel, Moeller “EASY” PLC, and a welding cycle according to DVS standards. It features digital setups for heating and cooling times, a temperature regulation system, and a pneumatic control system with single valve technology. The heating element is easily exchangeable, and the machine includes an integrated alignment plate and separated clamping for easy sheet feeding.

Additional Features: The machine offers mechanical setups for alignment and joining travel, clamping with 2-step pressure security, and angle adjustment from 30° to 180°. It is painted red and grey.

Note: Technical details are subject to change.

Catalog excerpts

Ingenious engineering. Ingenia GmbH Mail [email protected] MASSGESCHNEIDERTE MASCHINEN FUR T H E R M 0 P LAST I S C H E M AT E R IA LI E N & HALBZEUGE

Open the catalog to page 1

Profile Butt Welding Machine Model 1.0 X-PV INGENIA butt-welding machines, model X-PV, are modular machines for the fabrication of any thermoplastic profiles and small sheets. The welding cycle is running automatically, the setup of the main welding parameters is realized via display. The horizontal working machine may be equipped with an angle adjustment for angles between 30 and 180°. Structure of the machine: The main frame is designed as a solid rectangular- hollow- steel profile construction. The welding tables are machined after the machine has been assembled. It is of solid aluminum construction....

Open the catalog to page 2

Technical data of standard profile welding machine, model 1.0 X-PV: Unit Main dimensions Length mm 730 Width mm 690 Height/ height of table mm 1300/910 kg 250 Width of heating element/ optional mm 280/420 Clamping heigth/ optional mm 120/180 ° 30-180 Machinery weight Range of application Weldable angle Energy supply Electrically 230V, 50/60 Hz Performance kW 1,5 to 1,8 Pneumatic bar min. 6 / max.10 Clamping at 6 bar/ 8 bar N 3000 / 4000 Welding forces at 3 bar/ 6 bar/ 8 bar* N 935/1870/2450* mm 200 x 280 x15 Forces Heating unit Heating plate, with holding and stretching device for Teflon film...

Open the catalog to page 3

Basic equipment: Fixed control panel at front side Machinery control via Moeller “EASY” PLC Welding cycle according DVS: alignment, heating, joining, and cooling Meltaway controlled by calibrated end stops Tables with INGENIA pneumatic-direct-drive Digital setup of heating time Digital setup of cooling time Temperature regulation system and digital temperature read out Temperature control integrated in start process of weld cycle. If temperature out of tolerated temperature range the machine will not release start Pneumatic control system made of single valve technology (service friendly) Heating...

Open the catalog to page 4