Ingenious engineering. Ingenia GmbH Mail [email protected] MASSGESCHNEIDERTE MASCHINEN FUR THERM0PLAST ISCHE MATER IA LI EN & HALBZEUGE

Butt Welding Machine P-SW The high performance INGENIA Butt-Welding machines are made for the rough working environment. The welding cycle is running automatically, the main welding parameters are stored in a database, which is linked to the CNC table force control. The smallest model has 2m working width (model 20.xx P-SW), the largest available machine has a working width of 5 m (model 50.xx PSW); the maximum weldable thickness is 60mm (higher thicknesses on request). The machines are designed to weld all standard thermoplastics as PE, PP, PVC- U and PVDF. INGENIA machines are designed according...

View into welding area of a 40.30 P-SW: beveled clamping plates and illumination of welding zone (optional), non-rotating clamping plates View onto the clamping area of a 40.30 PL-SW: here: vertical and horizontal sheet after feeding into the machine, ready before welding to an U-profile under an angle of 90° (optional)

Spare parts: Main parts integrated in pneumatic and PLC system are available from the well-known manufactures FESTO and SIEMENS. view into control desk of a 40.30 P-SW Control board of a 40.30 PL-SW (with CNC table force control): easy to understand symbols, available in different languages

The performance of INGENIA Butt-Welding- machines example: INGENIA 40.30 P-SW working width: weldable material thickness: INGENIA 40.30 SW = 30 mm with PE-HD (PE 63/80/100) Material: PE-HD (spec. weld factor 0,15 N/mm²) PP-H/ B/ R (spec. weld factor 0,10 N/mm²) 30mm Thickness x 4050mm Width PVC-U (spec. weld factor 0,60 N/mm²) *** not valid for 90° welding device This calculation may be applicable to all INGENIA Butt-Welding machines Products that may be realized with INGENIA standard machines: Products that may be realized with INGENIA 90° welding device (option):

Base Machine: Fixed control panel, opposite of opening side Machinery control via SIEMENS S7 PLC CNC-Table-Force-Control with proportional valve via PLC-processor to realize pressure ramp according to the DVS standards, inclusive data-base. The user only enters the Material, Thickness and Length of the sheets, the machine then automatically sets up the welding parameters. Welding cycle according DVS: alignment, heating, joining, and cooling Determination of welding parameters and temperature via database for PE/ PP/ PVC-U PVDF, all values according DVS One free programmable Database for different...

Technical data of standard machine, model xx.30 P-SW: unit Main dimensions Length Height/ height of table Maximum working width Weldable thickness Gap between beam and table Minimum cylindrical pipe Minimum welding forces Maximum welding forces Machinery weight, approx. Working range Clamping range per beam Energy supply Electrically Performance Electrical connector Pneumatic Heating unit Heating bar

Technical data of standard machine, model xx.40 P-SW: Einheit Height/ height of table Maximum working width Weldable thickness Gap between beam and table Minimum cylindrical pipe Minimum welding forces Maximum welding forces Teflon coated Main dimensions Machinery weight Working range Clamping range per beam Energy supply Electrically Performance Electrical Plug Pneumatic Heating unit Heating bar

Technical data of standard machine, model xx.50 P-SW: Einheit Height/ height of table Maximum working width Weldable thickness Gap between beam and table Minimum cylindrical pipe Minimum welding forces Maximum welding forces Teflon coated Main dimensions Machinery weight Working range Clamping range per beam Energy supply Electrically Performance Electrical Plug Pneumatic Heating unit Heating bar

Technical data of standard machine, model xx.60 P-SW: Einheit Height/ height of table Maximum working width Weldable thickness Gap between beam and table Minimum cylindrical pipe Minimum welding forces Maximum welding forces Teflon coated Main dimensions Machinery weight Working range Clamping range per beam Energy supply Electrically Performance Electrical Plug Pneumatic Heating unit Heating bar --- Change of technical data always possible ---