CINFRANOR XtrapulsGem Installation Guide

XtrapulsGem – Installation Guide This is a general manual describing a series of servo drives having output capability suitable for driving AC brushless sinusoidal servo motors. Please see XtrapulsGem User Guide for the operation of the drive (commissioning, configuration, …) and GDPS manual for the installation of the GDPS power supply unit Instructions for storage, use after storage, commissioning as well as all technical details require the MANDATORY reading of the manual before getting the drives operational. Maintenance procedures should be attempted only by highly skilled technicians having...

XtrapulsGem – Installation Guide Content Page

XtrapulsGem – Installation Guide

XtrapulsGem – Installation Guide Chapter 1 – General description 1.1 – INTRODUCTION XtrapulsGem all-digital drives with sinusoidal PWM control are servo drives that provide the control of brushless AC motors with a sensor (resolver, encoder or, as an option, second encoder sensor on the load). Several versions are available: ♦ with integrated power supply unit: 230 VAC single-phase or 230 to 480 VAC three-phase or ♦ with external 230 to 480 VAC three-phase power supply unit (GDPS). The very small dimensions allow an easy mounting in low depth cabinets. Height (235 mm) and depth (224 mm) are the...

XtrapulsGem – Installation Guide 1.2 – HARDWARE ARCHITECTURE TYPES 1.2.1 – SINGLE-AXIS CONFIGURATION INTEGRATED 230 VAC SINGLE-PHASE POWER SUPPLY UNIT RATED POWER < 4 kW Max. 1 kW for 20 000 hours of permanent operation (see AN DC bus interfacing application note) Power supply + filtre + braking resistor XtrapulsGem- 230/05 to 17 - PS-R * XtrapulsGem-230/05 and 08 without braking resistor. INTEGRATED 400/480 VAC THREE-PHASE POWER SUPPLY UNIT RATED POWER < 7 kW Power supply + filtre + braking resistor EXTERNAL POWER SUPPLY UNIT GDPS-400/xx RATED POWER > 4 kW IN 230 VAC RATED POWER > 7 kW IN 400...

XtrapulsGem – Installation Guide Please refer to Part 2 of this manual, section 1.2: Dimensioning of the power supply in multi-axis configuration", for complete information. MULTI-AXIS CONFIGURATION WITH INTEGRATED 230 VAC SINGLE-PHASE POWER SUPPLY UP TO A RATED POWER < 4 kW Power supply + filtre + braking resistor DC bus 320 VDC Connect the actuators from A1 to An in the decreasing order of their current ratings MULTI-AXIS CONFIGURATION WITH INTEGRATED 400/480 VAC THREE-PHASE POWER SUPPLY UP TO A RATED POWER < 7 kW Power supply + filtre + braking resistor DC bus 600 VDC Connect the actuators...

XtrapulsGem – Installation Guide MULTI-AXIS CONFIGURATION WITH EXTERNAL POWER SUPPLY UNIT: GDPS-400/xx The external GDPS power supply must be connected to the three-phase mains. Its operating range is between 230 VAC and 480 VAC. POWER SUPPLY SOURCE: 230 VAC THREE-PHASE When connected to a 230 VAC three-phase power supply source, it provides a 320 VDC DC Bus voltage compliant with the whole XtrapulsGem-230 and 400 range (XtrapulsGem-400/cc-00-0 compliant with 230 VAC). A1 External braking resistor Power supply + filtre See Part 2 DC bus XtrapulsGem- 230/cc-00-0 and/or Xtrapuls Gem-400/cc-00-0...

XtrapulsGem – Installation Guide CALCULATION OF THE AVERAGE RATED POWER OF THE APPLICATION: see section 4.9.2 1.3 – COMMUNICATION INTERFACES The standard version of the XtrapulsGem is delivered with the CANopen communication interface. But this drive is also available with other interfaces. 1.4 – COMPLIANCE WITH THE STANDARDS 1.4.1 – GENERAL DESCRIPTION The supply of the DC/DC converter requires an auxiliary 24 V supply +/-15%. A 24 VDC battery supply with specific wiring allows to keep the position even after switching off the auxiliary 24 VDC supply. The power supply is depending on the drive...

XtrapulsGem – Installation Guide 1.4.2 – REFERENCE TO THE CE STANDARDS According to the Directive 2004/108/EC, the XtrapulsGem drives have been approved with regard to their compliance with the Electromagnetic Compatibility standards concerning the power servos referenced in the EN 61800-3 standard "Electrical variable speed power servo systems", Part 3: EN 61800-3:2004 – Part 3: Section 6, 4-2 (C3 class equipment – see tables 17 and 18) Use: Second environment type including other places than those directly supplied by low voltage mains. NOTE: Industrial areas and technical rooms are an example...

XtrapulsGem - Installation Guide Chapter 2 - Specifications |21-MAINTECHNICALDATA 12.1.1 - XtrapulsGem-230/I single-axis driveI Please refer to Part 2 of this manual, section 1.2: Dimensioning of the power supply in multi-axis configuration", for complete information.

XtrapulsGem - Installation Guide Please refer to Part 2 of this manual, section 1.2: Dimensioning of the power supply in multi-axis configuration", for complete information. NOTE: UL Listing up to 400 Vac rms input voltage.

XtrapulsGem - Installation Guide CINFRANOR 2.1.3 - Technical features

XtrapulsGem - Installation Guide

XtrapulsGem - Installation Guide CINFRANOR 2.2 - DIMENSIONS SIDE VIEW Small current drives I < 8 A SIDE VIEW FRONT SIDE Drives up to 45 A FRONT SIDE 60 and 90 A drives UPPER VIEW (pitch between 2 axes) □□ □□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□ □□□□

XtrapulsGem - Installation Guide CINFRANOR Cabinet rear wall □□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□ □□□□□<$>

XtrapulsGem – Installation Guide MAINS FILTER F400 for XtrapulsGem-400/cc-PS (400 Vac three-phase) FN350-12-29 (230 Vac single phase): Schaffner.com

XtrapulsGem – Installation Guide THERMAL SPECIFICATIONS The drive is IP20 classified (electronic part AND heatsink part). It must be mounted inside a housing protecting the drive from conducting dust and condensation (pollution degree 2 environment). In order to take benefits of the push-through mounting, it is advised to use a cabinet with thermal boundary. Example of a well-designed cabinet: A: Thermal partition of the cabinet 1: Drive 2: Heatsink of the drive 3: Fan 4: Filter B: Electronics partition 5: Natural air convection inlet B The thermal partition 'A' of the cabinet is cooled by forced...