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Infranor Group
PacHP_SF01_operating_en_2.0

PacHP_SF01_operating_en_2.0

Product catalog summary

Introduction
The manual provides comprehensive instructions for the XtrapulsPacHP SF01 servo drive, emphasizing the importance of reading the manual before operation and the necessity of skilled technicians for maintenance.

Safety and Handling
Users must follow safety guidelines, including waiting 10 minutes after power down to avoid electrical hazards. Electrostatic discharge precautions are necessary, and drives should be stored in original packaging to prevent damage.

Waste Disposal
The manual outlines the waste disposal process for INFRANOR devices under WEEE, providing guidance on recycling and disposal in compliance with French regulations, mentioning RECYLUM's role in France.

Specifications
Technical specifications, dimensions, and connector locations for various models of the XtrapulsPacHP SF01 are detailed, including specific dimensions for different voltage and current ratings.

Connections
Instructions for connecting the servo drive are provided, including diagrams for drive wiring, safety board wiring, and Safe Brake Control (SBC) wiring.

Safety Functions
The manual describes safety functions such as Safe Torque Off (STO), Safe Stop 1 (SS1), Safe Stop 2 (SS2), Safe Operating Stop (SOS), Safely-Limited Speed (SLS), Safe Direction (SDI), and Safe Brake Control (SBC), explaining their operating modes and priority levels.

Commissioning
Guidelines for commissioning the drive include safety guidelines, software tools, parameter setting, and troubleshooting, with steps for using the Optio Drive Assistant Software and Safety Tool Software for configuration.

Conclusion
The manual concludes with safety engineering acceptance criteria, emphasizing the importance of following specified procedures to ensure compliance and safety.

General Description
The document focuses on the safety features of the XtrapulsPacHP drive equipped with the optional SF01 safety board, certified to SIL2 standards, with the STO function certified to SIL3.

System Overview
The SF01 safety board is compatible with XtrapulsPacHP-ed and XtrapulsPacHP-kd servo drive versions, with safety functions activated through dual input channels and monitored using a Hiperface DSL encoder.

Standards and Guidelines
The design and testing of the SF01 safety option adhere to European directives and product standards, including Directive 2006/42/EC and EN 61800-5-2:2017.

Declarations of Conformity
The EC Declaration of Conformity and TÜV certificate for safety functions are available on the Infranor website.

Ordering Code
Detailed ordering codes for the drives and connector sets are provided, specifying options for interfaces, voltage ranges, current ratings, and mounting versions.

Definitions and Acronyms
Key acronyms include EMC (Electromagnetic Compatibility), PDS (Power Drive System), SIL (Safety Integrity Level), and various safety functions like SS1 and STO.

Technical Specifications
Details include product identification, drive 24V logic supply, safe 24V supply output, safety brake supply input, position sensor, safety inputs, status outputs, and dynamic performance.

Dimensions and Connector Location
Dimensions for various models of the XtrapulsPacHP SF01 are provided, including 230V, 400V, and 100A versions.

Inputs - Outputs
Details on connectors for safety encoder, inputs-outputs, safety functions activation, safety brake, encoder, serial link, fieldbus, auxiliary power supply, and motor brake.

Connections
Includes examples of connection diagrams for drive wiring, safety board wiring, and safety brake control, with instructions for wiring, grounding, and shielding.

Description of the Safety Functions
Describes the drive status according to safety function activation, including STO and safety board state diagrams, error messages, and safety functions overview.

Safety Functions
Details advanced functionalities such as STO, SS1, SS2, SOS, SLS, SDI, and SBC, referencing the EN60204-1:2016 standard for stop categories.

Logic Input and Output
The safety function is activated when the logic input signal is low and deactivated when high, with logic outputs indicating the status of safety functions.

Position Sensor
A SIL certified position sensor is required for monitoring motor position and speed, with limited functions available without it.

Parameters and Configuration
Safety functions adhere to the "Safety Drive Profile" standard ETG.6100.2 (D) v1.1.0, with configurable parameters via the "Safety Tool" PC software.

STO Function Details
The STO function is a basic feature with SIL3 level, activated directly from channel inputs or controlled by the safety board.

SS1 Function Details
SS1 starts a monitored deceleration and activates STO, with or without a SIL certified position sensor.

SS2 Function Details
SS2 starts a monitored deceleration and activates SOS, maintaining the motor at a standstill.

SS2 Deceleration Monitoring
The SS2 function monitors deceleration using parameters like 'SS2 time delay deceleration monitoring' and 'SS2 deceleration limit'.

SOS (Safe Operating Stop)
This function ensures the motor remains at a standstill safely, with torque enabled.

SLS (Safely-Limited Speed)
The SLS function monitors motor speed to ensure it remains within safe limits.

SDI (Safe Direction)
This function monitors the motor's rotation direction, ensuring it remains within safe parameters.

SBC (Safe Brake Control)
The SBC function controls an external brake to maintain the motor at a standstill when torque is removed.

Priority Levels
Safety functions have priority levels, with lower numbers indicating higher priority.

Safety Function Priority and Configuration
Outlines the priority levels of various safety functions, with STO/SBC having the highest priority.

Disabling Safety Functions
Each safety function has a dedicated input for activation or deactivation, with specific methods for disabling.

Commissioning Guidelines
Commissioning must be performed by skilled personnel, following a risk analysis and ensuring correct wiring and component use.

Software Tools
The OPTIO Drive Assistant and Safety Tool software are used for parameter setting, with the Safety Tool used for single-axis safety function parameterization.

Safe Parameter File Management
The "safe parameter file" is crucial for drive operation and must be edited offline, protected by passwords.

Parameter Setting Principles
Parameters are set offline and transferred to the drive when it is in STO state.

Password Management
Both file and access passwords can be changed, requiring the drive to be in STO mode.

Drive Commissioning
Commissioning involves checking electrical installations, wiring safety functions, and creating a "safe parameter file".

Safety Drive Replacement
When replacing a drive, ensure the new drive matches the old one in specifications.

Failure Mode Analysis
The Safety Tool software controls parameter input, accepting only numerical values.

Specifications and Procedures
Outlines procedures for managing safety parameters, including the use of a CRC code to ensure file integrity.

Troubleshooting
Provides a list of potential errors and their corresponding solutions.

Safety Engineering
Emphasizes the importance of testing and documenting safety functions, with periodic inspections recommended.

Technical Data
Specifies the operating environment conditions for the drive, including climatic and mechanical installation conditions.

Installation, Commissioning, and Operation
Outlines that both normal and abnormal operating conditions apply equally to the installation, commissioning, and use of the equipment.

Equipment Storage
Equipment must be stored immediately under adequate shelter, complying with IEC 60721-3-1:1997 standards.

Particular Storing Risks
Risks include exposure to water, high altitudes, corrosive agents, and long storage durations.

Transport Conditions
Equipment can be transported in standard packaging under specified conditions.

Safety Data
Safety characteristics for the safety board include a lifetime of 20 years and a safety integrity level (SIL) of 2.

Allowed Safety Encoders
Lists specific Hiperface DSL encoders required for safety classification.

Company Information
Infranor provides customized motion solutions with a global presence, offering engineering skills and high-quality products.

Catalog excerpts

DIGITAL SERVO DRIVES FOR BRUSHLESS AC MOTORS XtrapulsPacHP SF01 - Operating manual XtrapulsPacHP SF01 Operating manual

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XtrapulsPacHP SF01 - Operating manual ! This is a specific manual describing the Safety function of the XtrapulsPacHP servo drive range having output capability suitable for driving AC brushless sinusoidal servo motors. Please see also: o XtrapulsPacHP Installation manual o XtrapulsPacHP User Guide for the operation of the drive (commissioning, configuration, ...) o EtherCAT fieldbus interface manual for the XtrapulsPacHP-ed versions. o XtrapulsGDPS manual, for the use of the XtrapulsGDPS power supply unit. Instructions for storage, use after storage, commissioning as well as all technical details...

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XtrapulsPacHP SF01 - Operating manual All electrical industrial automatisms which lifetime is coming to its end are Waste Electronic and Electrical Equipment (WEEE) according to article R543-172 of the French Environmental Code. WASTE DISPOSAL This symbol indicates that INFRANOR devices shall be eliminated by selective disposal and not with household waste. WEEE classification of the INFRANOR products Category 9: Monitoring and control instruments In accordance with the Decree nr. 2012-617 of May 2nd 2012, which specifies the provisions related to the professional EEE manufacturers' obligations,...

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XtrapulsPacHP SF01 - Operating manual

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XtrapulsPacHP SF01 - Operating manual

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XtrapulsPacHP SF01 - Operating manual

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XtrapulsPacHP SF01 - Operating manual 1.1 - SYSTEM OVERVIEW This manual describes the Safety functions (SS1, SS2, SOS, SLS, SDI, SBC) of the XtrapulsPacHP drive equipped with the optional safety board (SF01 option). These safety functions are SIL2 certified. The SF01 safety board is available with the -XtrapulsPacHP-ed (EtherCAT bus), -XtrapulsPacHP-kd (CANopen bus) servo drive versions. > The STO function SIL3 is available as standard and can be used without the safety board. > Two inputs STO1\, STO2\ are available for the STO function activation. This allows switching off the motor torque in...

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XtrapulsPacHP SF01 - Operating manual Figure 1 - System Overview Safety Tool software OPTIO Drive Assistant Software Safety inputs SS1_A\ SS1_B\ SS2_A\ SS2_B\ SOS_A\ SOS_B\ SLS_A\ SLS_B\ SDIn_A\ SDIn_B\ SDIp_A\ SDIp_B\ EGND SAFE 24V supply SAFETY FUNCTION STATUS PacHP DRIVE PDS Serial_comm Trajectory Controller Safety Controller Pulse_disable Safe24V_A Safe24V_B SOS_ST SLS_ST SDI_ST Power stage Safety encoder Safety Brake supply SBR_24V/SBR_0V Safety card STO function Safety BRAKE (SBC) 1.2 - STANDARDS AND GUIDELINES The regulations and guidelines which form the basis of the design and the testing...

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XtrapulsPacHP SF01 - Operating manual 1.2.3 – Functional safety Reference IEC 61508-1:2010 IEC 61508-2:2010 IEC 61508-3:2010 IEC 61508-4:2010 IEC 62061:2021 EN ISO 13849-1:2015 Title Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software...

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XtrapulsPacHP SF01 - Operating manual >23 corresponds to the manufacturing year 2023 1.4.2 - Ordering code of the connector setsFC-SF01: connector kit for safety board SF01 Contains: - S1 connector for the safety functions activation and status: B2CF 3.50/20/180 (Weidmuller) - S2 connector for safe brake output: BLZ5.08/04/180B (Weidmuller) Chapter 1 - General description

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XtrapulsPacHP SF01 - Operating manual Table 1 - Product identification • Position sensor: Digital encoder with Hiperface DSL® interface.

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XtrapulsPacHP SF01 - Operating manual Table 5 - Technical specification of the Position sensor

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XtrapulsPacHP SF01 - Operating manual 2.2 - DIMENSIONS AND CONNECTOR LOCATION 2.2.1 - XtrapulsPacHP 230V SF01 dimensions Dimensions are given in mm. Figure 2 - XtrapulsPacHP 230V SF01 dimensions

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XtrapulsPacHP SF01 - Operating manual This bottom view is the one of the 400/45 drive (without X10 connector). The X10 connector is only available on drives with 8A and 20A current ratings.

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XtrapulsPacHP SF01 - Operating manual This bottom view is the one of the 400/45 drive (without X10 connector). The X10 connector is only available on drives with 8A and 20A current ratings.

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XtrapulsPacHP SF01 - Operating manual 2.2.4 - XtrapulsPacHP 400V / 100A SF01 dimensions Dimensions are given in mm. Figure 5 - XtrapulsPacHP 400V / 100A SF01 dimensions

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XtrapulsPacHP SF01 - Operating manual Figure 6 - XtrapulsPacHP 400V / 100A SF01 Push-through dimensions

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XtrapulsPacHP SF01 - Operating manual 2.2.5 - XtrapulsPacHP 400V / 200A SF01 dimensions Dimensions are given in mm. Figure 7 - XtrapulsPacHP 400V / 200A SF01 dimensions

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XtrapulsPacHP SF01 - Operating manual 2.2.6 - XtrapulsPacHP 400V / 8 to 100A SF01 Cold Plate dimensions This bottom view is the one of the 400/45 and 400/100 drives (without X10 connector). The X10 connector is only available on drives with 8A and 20A current ratings.

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XtrapulsPacHP SF01 - Operating manual Same wiring as standard XtrapulsPacHP drives. Same wiring as standard XtrapulsPacHP drives. 3.3 - S1: CONNECTOR FOR SAFETY FUNCTIONS ACTIVATION AND STATUS PIN Chapter 3 - Inputs - Outputs

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Signal location XtrapulsPacHP SF01 - Operating manual Brand: Weidmuller Reference: B2CF 3.50/20/180 SS1_A\, SS1_B\, SS2_A\, SS2_B\, SOS_A\, SOS_B\, SLS_A\, SLS_B\, SOS_A\, SOS_B\, SDIp_A, SDIp_B, SDIn_A, SDIn_B are opto-coupled inputs. SPECIFICATION OF THE LOGIC OUTPUTS Chapter 3 - Inputs - Outputs

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XtrapulsPacHP SF01 - Operating manual TIMING DIAGRAM OF THE LOGIC OUTPUTS SAFE24V_A, SAFE24V_B Brand: Weidmuller Reference: SL5.08/4/90B Same wiring as standard XtrapulsPacHP drives. See XtrapulsPacHP Installation manual. Same wiring as standard XtrapulsPacHP drives. See XtrapulsPacHP Installation manual. Same wiring as standard XtrapulsPacHP drives. See XtrapulsPacHP Installation manual. Same wiring as standard XtrapulsPacHP drives. See XtrapulsPacHP Installation manual. Same wiring as standard XtrapulsPacHP drives. See XtrapulsPacHP Installation manual. Chapter 3 - Inputs - Outputs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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