Installation Guide DIGITAL SERVO DRIVES FOR BRUSHLESS AC MOTORS
Open the catalog to page 1XtrapulsPac™ Installation Guide ! This is a general manual describing a series of servo drives having output capability suitable for driving AC brushless sinusoidal servo motors. Please see also: o XtrapulsPac™ STO for the Safe Torque Off function o XtrapulsPac™ SF01 Safety version operating manual o XtrapulsPac™ User Guide for the operation of the drive (commissioning, configuration, ...) o XtrapulsPac™ Templates for the templates of target applications. o Gem Drive Studio software Quick Start manual for the drive parameterization. o EtherCAT® fieldbus interface manual for the XtrapulsPac™-et...
Open the catalog to page 2XtrapulsPac™ Installation Guide All electrical industrial automatisms which lifetime is coming to its end are Waste Electronic and Electrical Equipment (WEEE) according to article R543-172 of the French Environmental Code. WEEE classification of the INFRANOR products Categorie 9: Monitoring and control instruments In accordance with the Decree nr. 2012-617 of May 2nd, 2012 which specifies the provisions related to the professional EEE manufacturers' obligations, INFRANOR France is a member of RECYLUM : ecoorganization ecosystem certified for the collection, treatment and recycling of WEEE....
Open the catalog to page 3OINFRANOR® PAGE
Open the catalog to page 4XtrapulsPac™ Installation Guide CINFRANOR® 3.5.2 - X3 connector for incremental Sin/Cos & HES encoder input (Sub D HD 26 pins female). 36 3.5.4 - X3 connector for "single-turn absolute SinCos encoder" input (Sub-D HD 26 pins female) 37 4.3.3 - Connection to an incremental TTL encoder with Hall sensor: X3 - 26 pin female HD 4.3.4 - Connection to an incremental Sin/Cos encoder with Hall sensor: X3 - 26 pin female HD
Open the catalog to page 5XtrapulsPac™ Installation Guide OINFRANOR®
Open the catalog to page 6XtrapulsPac™ Installation Guide XtrapulsPac™ all-digital drives with sinusoidal PWM control are servo drives that provide the control of brushless AC motors with a position sensor. The standard control interface can be: - stepper motor emulation, But the XtrapulsPac™ range also offers more sophisticated functions such as: - DS402 including position capture, - Master/slave and electronic gearing functions, - Positioner with motion sequencing. All versions are delivered in standard with the integrated safety function Safe Torque Off (STO). Please see the XtrapulsPac™_STO_SIL3 manual for the Safe...
Open the catalog to page 7XtrapulsPac™ Installation Guide 1.2 - DESCRIPTION / COMPLIANCE WITH THE STANDARDS 1.2.1 - General description The XtrapulsPac™ drive directly controls the motor torque and speed from of the information provided by a high resolution position sensor (resolver or encoder). The sinusoidal current commutation generated from the information of this high resolution position sensor ensures very smooth motor torque/force control. The XtrapulsPac™ drive can be configured for the feedback of various position sensor types. The appropriate position sensor configuration is selectable by software and saved...
Open the catalog to page 8XtrapulsPac™ Installation Guide NOTE: Industrial areas and technical rooms are examples of second environment. EN 61800-5-1: (Overvoltage category III, System Voltage = 300 V) Electrical, Thermal and Energetic security requirements Safety of machinery: electrical equipment of machines Power Conversion Equipment Insulation coordination for electrical equipment Adjustable speed electrical power drive systems: Safety requirements - Functional EC conformity of the XtrapulsPac™ drive XtrapulsPac™ series (except 400V/200A) have been “cULus” listed according to UL508C and UL840 regarding the insulation....
Open the catalog to page 9XtrapulsPac™ Installation Guide 1.4 – ORDERING CODES 1.4.1 – Drives 1.4.1.1 – Ordering code of the drives XtrapulsPac™- xx - U / I - mm - sf - PPACXX Drive version ak: Analog interfaces and CANopen® fieldbus et: EtherCAT® fieldbus ed: EtherCAT® fieldbus + digital encoder interface kd: CANopen® fieldbus + digital encoder interface Voltage range 230: Voltage range 230V 400: Voltage range 400V Current ratings for 230V drives 05 = 5Arms 11 = 11Arms 17 = 17Arms Current rating for 400V drives 08 = 08Arms 20 = 20Arms 45 = 45Arms 100 = 100Arms 200 = 200Arms OPTIONS Mounting version (400V range only,...
Open the catalog to page 10XtrapulsPac™ Installation Guide 1.4.2.1 - Ordering code of the connector sets Rating suffix (not required for FL set) 230 Connector kit for 230V drives 402 Connector kit for 400V / 08A and 20A drives X8: 5 pin plug connector for the auxiliary 24Vdc supply and for the motor brake. X9: power plug connector for mains and motor. X10: mains power plug connector for Pac 400V / 08A to 20A X1: male 15 pin Sub D connector for the resolver, with the appropriate conducting cover. X2: female 26 pin Sub D HD connector for the logic I/Os, with the appropriate conducting cover. X3: male 26 pin Sub D HD connector...
Open the catalog to page 112.1 - MAIN TECHNICAL DATA2.1.1 - XtrapulsPac ™ -230/I Design (1) These values correspond to the default configuration of the drive. For lower operating voltage, see Appendix "Low operating voltage". (1) Internal protection automatically divides the time by 3 at standstill. Maximum surrounding air temperature: 40°C. Maximum continuous RMS power ensuring a capacitor lifetime of 20'000 hours:
Open the catalog to page 12XtrapulsPac™ Installation Guide In applications with higher continuous power, external capacitors (ref. CAPABOX 230) must be added or the DC buses must be paralleled (see “DC bus interfacing” application note). The CAPABOX accessory is not UL listed. (1) Internal protection automatically divides the time by 3 at standstill. Maximum surrounding air temperature: 40°C.
Open the catalog to page 13XtrapulsPac™ Installation Guide (1) Internal protection automatically divides the time by 3 at standstill. Maximum surrounding air temperature: 40°C.
Open the catalog to page 14XtrapulsPac™ Installation Guide
Open the catalog to page 15XtrapulsPac™ Installation Guide OINFRANOR® Encoder input
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