DIGITAL SERVO DRIVES FOR BRUSHLESS AC MOTORS XtrapulsEasy™-DB - Installation Guide XtrapulsEasy™ 60VDC Embedded module Installation Guide

XtrapulsEasy™-DB - Installation Guide ! This is a general manual describing a series of servo drives having output capability suitable for driving AC brushless sinusoidal servo motors. Please see also: o XtrapulsEasy™ User Guide for the operation of the drive (commissioning, configuration, ...) o XtrapulsEasy™ DB STO for the Safe Torque Off function o Gem Drive Studio software Quick Start manual for the drive parameterization. Instructions for storage, use after storage, commissioning as well as all technical details require the MANDATORY reading of the manual before getting the drives operational....

XtrapulsEasy™-DB - Installation Guide All electrical industrial automatisms which lifetime is coming to its end are Waste Electronic and Electrical Equipment (WEEE) according to article R543-172 of the French Environmental Code. WEEE classification of the INFRANOR® products Categorie 9: Monitoring and control instruments In accordance with the Decree nr. 2012-617 of May 2nd, 2012 which specifies the provisions related to the professional EEE manufacturers' obligations, INFRANOR France is a member of RECYLUM : ecoorganization ecosystem® certified for the collection, treatment and recycling of...

XtrapulsEasy™-DB - Installation Guide

XtrapulsEasy™-DB - Installation Guide CINFRANOR@

XtrapulsEasy™ all-digital drives with sinusoidal PWM control are servo drives that provide the control of brushless AC motors. The standard control interface can be: Series XtrapulsEasy™ drives are dedicated to basic applications that do not have a high level of requirements in terms of functionalities and where cost effectiveness is very important. The XtrapulsEasy™ drive can be used in following typical applications: • Axes controlled by CANopen® fieldbus according to the DS402 protocol, • Stand-alone operation as a sequencer with control by means of logic I/Os, • Traditional analog speed drive...

XtrapulsEasy™-DB - Installation Guide Series XtrapulsEasy™ drives have their own DC/DC converter to provide the voltages required for the drive operation with a 24VDC +/- 15 % supply source which is generally available on machines. The auxiliary supply allows keeping the drive logic supplies after the power supply has been switched off. Thus, the position output can be kept without new initializations of the machine. A 24VDC battery supply with specific wiring allows keeping the position even after switching off the auxiliary 24VDC supply. This wiring can be used for getting an "absolute" servo...

XtrapulsEasy™-DB - Installation Guide 1.4 - ORDERING CODE XtrapulsEasy-ak-60/45-DB Logic version ak: Analog and CANopen® interfaces Voltage range 60: 60VDC Current rating for 60VDC drives 45: 45Arms Mounting version DB: Embedded module 1.5 - ACCESSORIES Ordering code: Easy-dev01 This product provides external connectors identical to XtrapulsEasy™ 60VDC standard series (see section 5.1).

XtrapulsEasy™-DB - Installation Guide OINFRANOFT Speed loop bandwidth

XtrapulsEasy™-DB - Installation Guide O INFRA NOR® Moisture

XtrapulsEasy™-DB - Installation Guide The mechanical layout to be implemented on the motherboard is shown below: Top View of the hosting boord

RUN: status of the CANopen® communication bus connection. ERROR: faults grouped on the ‘ERROR’ LED: these errors are coded and can be displayed by means of the parameter setting software. ERROR LED unlit if no fault. ERROR LED flashing: ‘UNDERVOLTAGE’ error: no power supply voltage. ERROR LED continuously lit: fault. The ERROR LED groups the following faults: • Power supply overvoltage. • Motor phase / GND short-circuit. • Motor phase / motor phase short-circuit, power stage overtemperature, defective IGBT module. • Counting error. • Position following error • EEPROM error. • Procedure execution...

XtrapulsEasy™-DB - Installation Guide 3.1.2 - CANopen® communication bus RUN: The CANopen® RUN LED indicates the status of the NMT state machine (see DS-301 – 9.52 NMT state machine): CAN RUN LED See "DR-303-3 Indicator specification" for more information. Note: Each drive of the network must be configured with one single address. The factory-set addressing is address 1 and the default communication speed is 1Mbit.

XtrapulsEasy™-DB - Installation Guide The feedback and I/O connector is a 2.54mm pitch 2x15 pins header. Recommended mating references are listed below: (*) For a non differential input signal, ANA1- must be connected to GND on the drive side

XtrapulsEasy™-DB - Installation Guide SPECIFICATION OF THE SIN COS TRACKS INPUT LINES

XtrapulsEasy™-DB - Installation Guide (*) For a non differential input signal, ANA1- must be connected to GND on the drive side SPECIFICATION OF THE INCREMENTAL TTL ENCODER INPUT LINES

XtrapulsEasy™-DB - Installation Guide SPECIFICATION OF THE HALL SENSOR INPUT LINES

XtrapulsEasy™-DB - Installation Guide OINFRANOR® Specification of the analog inputs ANA1+/- 3.3 - X9: POWER CONNECTORS The power connector is a 2,54mm pitch 2x17 header. Recommended mating references are listed below:

IMPORTANT Motor cable must be shielded. The 360° shield connection must be ensured by metallic collars and connected to the ground reference potential. The GND wire of the motor cable MUST be connected to See section 4.1 for grounding and shielding precautions. 3.4 - MECHANICAL MOUNTING Four 3,2mm holes are provided to allow mechanical fasten of the drive. Recommended spacer length is 12mm.

XtrapulsEasy™-DB - Installation Guide Chapter 4 - Design recommendations 4.1 - MOTHERBOARD DESIGN 4.1.1 - Copper section The copper section for motor phases U V W and power source must be at least 0.3mm² on external layers. However, in order to optimize the thermal behaviour (temperature rise less than 10°C), we recommend to maximize the current ability of the design by: Using at least 4-layer PCBs and at least 35µm finished copper thickness, Using maximum trace width according to the connector pitch = 7mm. Note: External layers allow a current 3 times higher than internal layers, thanks to natural...