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CD1pmUser_en_4.2

CD1pmUser_en_4.2
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CD1pmUser_en_4.2

Product catalog summary
General Overview: The XtrapulsCD1-pm user manual provides comprehensive instructions for operating and maintaining servo amplifiers for AC brushless sinusoidal servo motors. It emphasizes the importance of reading the manual thoroughly to ensure proper handling and compliance with safety standards.
Key Sections:
  • Specifications and Safety: The manual outlines mandatory safety precautions, including ESD protection and proper storage to prevent damage. It highlights the importance of waiting five minutes after power down before handling the amplifiers due to residual voltage risks.
  • Installation and Commissioning: Detailed instructions are provided for installing PC software, checking hardware configurations, and selecting operation modes. The commissioning process includes motor adjustment, sensor configuration, and servo loop adjustment.
  • Functionalities: This section describes the logic I/Os, limit switches, brake control, and PROFIBUS addressing. It provides guidance on configuring the positioner and managing inputs and outputs.
  • Programming: The manual covers position scaling, safety limits, manual movements, and positioning profiles. It includes instructions for editing sequences such as homing, positioning, speed, torque, and gearing sequences.
  • PROFIBUS Communication: A dedicated section explains the communication protocols and settings required for integrating the amplifiers into a PROFIBUS network.
  • Troubleshooting: The manual provides diagnostic procedures, fault finding, and solutions for common operating problems such as motor non-movement, erratic oscillations, and noise issues.
Environmental Compliance: The document emphasizes compliance with the WEEE directive for waste management and recycling, ensuring environmentally responsible disposal of electronic equipment.
Important Notices: The manual includes disclaimers regarding warranty voidance due to improper handling or unauthorized interventions and reserves the right to change information without notice.
Chapter 1 - General Description: The XtrapulsCD1-pm series are PWM servo amplifiers designed for controlling AC sinusoidal motors with position sensors. They are available in 230 VAC and 400/480 VAC versions and can operate in stand-alone or PROFIBUS modes. They support up to 128 control sequences for various applications, allowing for complex macro-sequences through sequence chaining.
Chapter 2 - Commissioning: Describes stages for first-time commissioning, emphasizing safety during machine adjustments to prevent dangerous movements. It includes installation of PC software, checking hardware configuration, selection of operation mode, and commissioning steps such as motor adjustment and encoder counting protection.
Encoder Counting Protection: Ensures security by disabling the amplifier upon pulse counting errors. It checks that encoder pulses between successive Z marker pulses match the Motor encoder resolution multiplied by the Zero mark pitch.
Applications with the Second Sensor Input: The amplifier features two position sensor inputs: one for a resolver and another for an encoder. The unused input can serve as a Second Position Sensor input for closing the drive position loop or for electronic gearing applications.
Programming Overview: The amplifiers support up to 128 pre-programmed sequences, including homing, absolute positioning, incremental positioning, electronic gearing, speed profile, and torque control sequences. Sequences can be linked for complex control applications.
Profibus Communication: Defines the software address for Profibus operation, with a valid range of 1 to 125.
Troubleshooting: The document provides detailed diagnostics and fault-finding procedures. Faults can be diagnosed visually via LED displays, by serial link, or by reading error codes through PROFIBUS. Various faults such as BUS, EEPROM, and POWER STAGE are described with steps for resolution.
Safety and Maintenance: Safety precautions are emphasized, particularly when disabling encoder counting protection, as it may lead to uncontrolled motor movements. Regular maintenance and checks are recommended to ensure system reliability and safety.
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Catalog excerpts

CD1pmUser_en_4.2-1

CINFRANOR XtrapulsCD1-pm User manual

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CD1pmUser_en_4.2-2

Windows® is a registered trade-mark of MICROSOFT® CORPORATION. STEP7® is a registered trade-mark of SIEMENS®.

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CD1pmUser_en_4.2-3

! This is a general manual describing a series of servo amplifiers having output capability suitable for driving AC brushless sinusoidal servo motors. Instructions for storage, use after storage, commissioning as well as all technical details require the MANDATORY reading of the manual before getting the amplifiers operational. Please see XtrapulsCD1-pm Installation Guide for the hardware installation of the amplifier (dimensions, wiring, ...). For the PROFIBUS communication, see manual XtrapulsCD1-pm – PROFIBUS Communication Profile. Maintenance procedures should be attempted only by highly...

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CD1pmUser_en_4.2-4

All electrical industrial automatisms which lifetime is coming to its end are Waste Electronic and Electrical Equipment (WEEE) according to article R543-172 of the French Environmental Code. WEEE classification of the INFRANOR products Categorie 9: Monitoring and control instruments In accordance with the Decree nr. 2012-617 of May 2nd, 2012 which specifies the provisions related to the professional EEE manufacturers' obligations, INFRANOR France is a member of RECYLUM : ecoorganization ecosystem certified for the collection, treatment and recycling of WEEE. In France, RECYLUM allows all professionals...

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CD1pmUser_en_4.2-5

Chapter 1 - General description

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CD1pmUser_en_4.2-7

Chapter 1 - General description 1 - INTRODUCTION Series XtrapulsCD1-pm Profibus positioners are PWM servo amplifiers for the control of AC sinusoidal motors (brushless) equipped with a position sensor. The XtrapulsCD1-pm servo drive is available as a stand-alone single-axis block that includes all supplies and mains filter. It is available in both mains operated versions 230 VAC and 400/480 VAC. The XtrapulsCD1-pm positioner generates itself the positioning trajectory and is suited for axis positioning applications. Up to 128 control sequences including axis homing, absolute or relative displacement,...

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CD1pmUser_en_4.2-8

Sequence selection Profibus-DP interface Trajectory generator Position loop Speed loop Current loop Position feedback Speed feedback Current feedback Position sensor Electric motor Electric device that transforms electrical energy into a mechanical movement. This transformation is often made by means of a current commutation. Generally, the movement is a rotation but there are also linear motors. Electric motor which current commutation is made by mechanical brushes. Brushless or synchronous motor Electric brushless motor. The current commutation is electronically made and requires a position...

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CD1pmUser_en_4.2-9

WARNING During the machine adjustments, some drive connection or parameterization errors may involve dangerous axis movements. It is the user's responsibility to take all necessary steps in order to reduce the risk due to uncontrolled axis movements during the operator's presence in the concerned area. 1 – COMMISSIONING OVERVIEW The various stages of a first positioner commissioning are described below: MOTOR ADJUSTMENT (chapter 2 section 7) SERVO CONTROL ADJUSTMENT (chapter 2 section 8) CONFIGURATION (chapter 4 section 2) PROFIBUS COMMUNICATION (PROFIBUS communication profile manual) - Current...

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CD1pmUser_en_4.2-10

XtrapulsCDI-pm - User manual CINFRANOR2 - INSTALLATION OF THE PC SOFTWARE The Visual Drive Setup software is PC compliant under Windows® 1 and allows an easy parameterization of the XtrapulsCDI-pm amplifiers. Please see our website www.infranor.com for downloading the "Visual Drive Setup" software. The standard amplifier configuration is adjusted to MAVILOR motors (resolver sensor with transformation ratio = 0.5). For the adjustment to other motor types, please see "XtrapulsCD1-pm - Installation Guide". A DIP micro-switch, accessible by the operator, allows the selection of the various operation...

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CD1pmUser_en_4.2-11

6 - STARTING THE "VDSETUP" SOFTWARE • • Connect the serial link RS232 between PC and amplifier. Switch on the amplifier and start the Visual Drive Setup software on the PC, under WINDOWS®. If the message No serial communication found is displayed on the screen, click on OK and check the following points: o o o The amplifier must be on, The correct RS232 connection between amplifier and PC, The correct software configuration (Com.port, ...). For the parameterization of the amplifier via the Visual Drive Setup software, set all DIP micro-switches at position OFF (address 00). 7 - MOTOR ADJUSTMENT...

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CD1pmUser_en_4.2-12

7.2 - SELECTION OF THE MOTOR TYPE THE MOTOR USED IN THE APPLICATION IS CONTAINED IN THE MOTOR LIST OF THE PARAMETERIZATION SOFTWARE. Select, in the motor list, the motor used in the application. The motor selection will start the automatic calculation of the current loop parameters. Check that the values of the parameters Max. current and Rated current are compliant with motor and amplifier. If necessary, modify them according to the motor and amplifier specifications. The parameter Max current defines the maximum output current value of the amplifier. It may vary between 20 % and 100 % of the...

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CD1pmUser_en_4.2-13

CINFRANOR7.4 - PARAMETER ADJUSTMENT FOR A LINEAR MOTOR The Motor encoder resolution parameter is calculated as follows: Motor magnets Pole pitch Motor pole pitch (mm) Motor encoder resolution = 1000 x Encoder signal pitch (pm) 1 encoder signal pitch = 4 counting increments The value of the motor Maximum speed parameter in rpm is calculated as follows: Motor pole pitch (mm) The linear speed value in m/s is calculated as follows: Motor speed (rpm) Motor pole pitch (mm) The parameter Max. speed defines the maximum speed at which the amplifier can control the motor. • lower than or equal to the maximum...

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CD1pmUser_en_4.2-14

7.6.3 – WARNING THRESHOLD ADJUSTMENT Enter the sensor ohmic value (kOhm) corresponding to a warning temperature value. When the warning temperature is reached, the red front panel LED "ERROR" is blinking. Note: When using a CTN sensor, the warning ohmic value will be higher than or equal to the triggering ohmic value. When using a CTP sensor, the warning ohmic value will be lower than or equal to the triggering ohmic value. 7.7 - I2t PROTECTION 2 selection modes are available: Fusing or Limiting. It is advisable to use the Fusing mode during commissioning phases. In Fusing mode, the amplifier...

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