OINFRANOR XtrapulsCD1-pm Installation manual

! This is a general manual describing a series of servo drives having output capability suitable for driving AC brushless sinusoidal servo motors. Instructions for storage, use after storage, commissioning as well as all technical details require the MANDATORY reading of the manual before getting the drives operational. Please see Xtrapuls CD1-pm User Guide for the operation of the drive (commissioning, configuration…). For the PROFIBUS communication, see manual Xtrapuls CD1-pm – PROFIBUS Communication Profile. Maintenance procedures should be attempted only by highly skilled technicians having...

Sorting instructions may vary according to regions / countries. INFRANOR does not assume any responsibility for any physical or material damage due to improper handling or wrong descriptions of the ordered items. Any intervention on the items, which is not specified in the manual, will immediately cancel the warranty. Infranor reserves the right to change any information contained in this manual without notice. © INFRANOR, September 2020. All rights reserved.

1.3 - COMMON SPECIFICATIONS TO BOTH POSITIONER VERSIONS XTRAPULS CD1-pm- 5.1 - X3 CONNECTOR FOR TTL INCREMENTAL ENCODER & HES INPUT (Sub D 25 pins 5.2 - X3 CONNECTOR FOR SinCos INCREMENTAL ENCODER & HES INPUT (Sub D 25 pins 5.3 - X3 CONNECTOR FOR ABSOLUTE SINGLE TURN SIN/COS ENCODER (Sub D 25 pins 10 - X9: POWER CONNECTOR: MAINS, MOTOR, BRAKING RESISTOR (CD1-PM-230 V & 400 V)26

Chapter 1 – General description 1- INTRODUCTION Series XtrapulsCD1-pm Profibus positioners are PWM servo drives for the control of AC sinusoidal motors (brushless) equipped with a position sensor. The XtrapulsCD1-pm servo drive is available as a stand-alone single-axis block that includes all supplies and mains filter. It is available in both mains operated versions 230 VAC and 400/480 VAC. The XtrapulsCD1-pm positioner works with a PROFIBUS DP interface or in stand-alone by using only digital I/Os. It generates itself the positioning trajectory that allows the programming of 128 positioning...

The very small dimensions of the XtrapulsCD1-pm positioner allow an optimum integration in 300 mm deep cabinets (connectors included). The XtrapulsCD1-pm positioner operates with a PROFIBUS DP interface or in stand-alone by using only digital I/Os. The selection of the various operation modes (PROFIBUS or stand-alone) is made by means of micro-switches accessible by the operator. 2.2 - REFERENCE TO THE STANDARDS: "CE" CERTIFICATION Series XtrapulsCD1-pm positioners have been approved with regard to their conformity with the Electromagnetic Compatibility standards concerning the power servos referenced...

Mains operated power supply voltage Isolated auxiliary galvanic and motor brake supply voltage Motor phase-phase output voltage Integrated braking system Minimum inductance between phases External 100 Ohm/100 W braking resistor (dp 100/100) Min. resistance: 50 Ohm (dp 50/200) OUTPUT CURRENT RATINGS (at a maximum room temperature of 40°C) OPERATION POWER RESTRICTION IN SINGLE-PHASE OPERATIONContinuous RMS power ensuring a capacitor lifetime of 20 000 hours: - 650 W for Xtrapuls CD1-pm-230/2.25 to 10.5 400 to 480 VAC + 10 %/- 15 % 3~, TN or TT system with grounded neutral point 50 to 60 Hz (phase-ground...

OUTPUT CURRENT RATINGS (at a maximum room temperature of 40°C) Output voltage range for 400-480 VAC (rms) three-phase mains Output current range: 1.8 A, 2.7 A, 5.1 A, 7.2 A, 14 A, 30 A, 45 A, 70 A, 90 A (rms) 1.3 - COMMON SPECIFICATIONS TO BOTH POSITIONER VERSIONS XTRAPULS CD1-pm-230/I AND XTRAPULS CD1-pm-400/I Regulation loops: current, speed and position Digital Mains filter on power supply Integrated in the positioner - Common mode choke not integrated Common mode filter on auxiliary supply Integrated in the positioner Common mode filter on motor brake supply Integrated in the positioner Power...

CINFRANOR Max. motor speed Resolver input Encoder input Hall sensors input Encoder position output Logic inputs Logic outputs Analog input Analog output Relay outputs Excitation frequency: 8 kHz Transformation ratio: 0.3 to 0.5 (other available values are factory set) Quadrature signals A & B with Z marker pulse RS 422 line receiver Maximum pulse frequency: 1 MHz Resolution: 500 to 106 ppr Incremental Sin/Cos encoder Heidenhain 1Vcc Sin/Cos type or compliant Maximum signal frequency: 200 kHz Resolution: 500 to 106 ppr Interpolation factor: 1024 Absolute single-turn Sin/Cos encoder Heidenhain...

Open collector output protected against load Motor brake coil with 24 VDC/1.5 A PROFIBUS link Fault display Motor and application parameter setting Automatic functions Compliance with the standards: CE certification. 360° shield connection, equipotentiality according to the wiring rules. Xtrapuls CD1-pm-400/70 and 90 A with mains filter F-400-70/90 LEDs on front panel and diagnostic by serial link RS232 + diagnostic by PROFIBUS. Serial link RS232 or Profibus DP link Drive adjustment to the motor (AUTO-PHASING) Automatic regulator tuning (AUTO-TUNING) - conducted and radiated disturbances: EN...

2 - DIMENSIONS 2.1 - XTRAPULS CD1-pm-230/I POSITIONER

Connection of the braking resistor EF 400, 16.5 Q/560 W on pins 1 and 3 of the braking resistor connector. ©«©«©«©<=»©«©«© «©«©«©«© «©«©«©«©«©«=»©«©«©«©*=»©«©«©«©«©

VERTICAL MOUNTING IS MANDATORY! 3.1 - XTRAPULS CD1-pm-230/I POSITIONER 3.2 - XTRAPULS CD1-pm-400/1.8 TO 7.2 A POSITIONER POSITIONER

4.1 - XTRAPULS CD1-pm-230/I POSITIONER 4.2 - XTRAPULS CD1-pm-400/1.8 TO 7.2 A POSITIONER POSITIONER

Chapter 3 - Inputs - Outputs1 - CONNECTOR LOCATION SYS (yellow) AP (red) BUSY (yellow)