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CD1kInst_en_5.16

CD1kInst_en_5.16
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CD1kInst_en_5.16

Product catalog summary
Overview: The Xtrapuls CD1-k™ Installation Guide offers detailed instructions for installing and handling the Xtrapuls CD1-k series of servo drives, designed for AC brushless sinusoidal servo motors. It stresses the importance of following the manual for safe operation and compliance with CE and UL standards.
Warnings and Safety: The guide includes critical warnings about reading the manual before operation, risks of electrostatic discharge (ESD), and proper storage and handling to prevent damage. It emphasizes the need for skilled technicians for maintenance and waiting for residual voltage to dissipate before handling drives.
Environmental Compliance: The document outlines Waste Electronic and Electrical Equipment (WEEE) classification and disposal requirements, emphasizing selective disposal and recycling in line with European directives.
Specifications: Detailed technical data for various Xtrapuls CD1-k drive models are provided, including dimensions, fastening instructions, and multiaxis cabinet mounting options. It specifies main technical data for single-axis drives and common specifications across different drive types.
Inputs and Outputs: The guide describes the location and specifications of connectors for resolvers, inputs-outputs, encoders, and CANopen communication. It details the LED display and drive addressing for transmission speed selection.
Connections: Comprehensive connection diagrams and wiring recommendations are provided, including ground connections, shield connections, and specific cable requirements for motors, resolvers, encoders, and communication interfaces. The guide also covers the first powering of the drive and compliance requirements for UL standards.
Appendix: The appendix includes hardware adjustments for the logic board, resolver type adjustments, use of the "AOK" output, energy recuperation via a braking resistor, and ordering codes.
Chapter 1 - General Description: XtrapulsCD1-k drives are all-digital servo drives for controlling brushless AC motors with a position sensor. Available in 230 VAC and 400/480 VAC versions, they include a power supply unit and mains filters. The drive controls motor torque and speed using a high-resolution position sensor and supports various position sensor types, configurable via software.
Chapter 2 - Specifications: The document provides detailed specifications for various models of the Xtrapuls CD1-k series, including XtrapulsCD1-k-230/I and XtrapulsCD1-K-400/I with different current ratings. It outlines the electrical and mechanical characteristics necessary for installation and operation.
Installation Guide: Instructions for multiaxis cabinet mounting are provided, detailing specific requirements for each model variant, including securing the drives and ensuring proper ventilation and electrical connections.
Inputs-Outputs: The document describes the location and function of connectors for single-axis drives, including the X1 connector for resolver sensors and the X2 connector for inputs and outputs. It specifies logic and analog input/output configurations.
LED Display: Details on LED indicators are provided, explaining the meaning of different LED statuses for system errors and operational states.
Drive Addressing: Instructions for configuring drive addresses and communication speeds on the CANopen bus are included.
Connectors: The document details specifications for various connectors, including those for encoder connections, CANopen, RS-232, and auxiliary supply and brake.
Power Connections: Specifications for power connectors are provided, including details on energy dissipation and braking resistors for different models.
Specifications and Procedures: The document provides detailed instructions for the installation and connection of the Xtrapuls CD1-k™ drive, emphasizing the use of shielded cables and proper grounding.
Connection Diagrams: Various connection diagrams are provided for different models of the Xtrapuls CD1-k drive.
Wiring Recommendations: Ground connections and leakage current management are discussed, with emphasis on 360° shield connections.
Motor, Resolver, and Encoder Cables: Instructions are provided for grounding motors, resolvers, and encoders via their housing.
First Powering and Commissioning: Before powering the drive, connections must be checked, especially for voltage ratings and grounding.
Compliance with UL Standards: The document outlines requirements for UL compliance, including specific fuse ratings for different drive models.
Appendix: The appendix includes hardware adjustments for the logic board and energy recuperation via a braking resistor.
Overloading of the Braking Resistor: The document discusses the issue of overloading the braking resistor in systems with parallel mounted DC buses and provides solutions.
Ordering Code: The document provides an ordering code for the single-axis version of the Xtrapuls CD1, including specifications for voltage and current ratings.
Company Overview: Infranor Group is highlighted as a provider of tailor-made motion solutions, offering market know-how, engineering skills, and high-quality products.
Global Presence: Infranor has a worldwide presence with offices in various countries.
Contact Information: The document provides contact details for the manufacturer, INFRANOR SAS, located in Lourdes, France.
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Catalog excerpts

CD1kInst_en_5.16-1

DIGITAL SERVO DRIVES FOR BRUSHLESS AC MOTORS Xtrapuls CD1-k™ Installation guide XtrapulsCD1-k™ Installation Guide CANopen drive

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CD1kInst_en_5.16-2

Xtrapuls CD1-k™ Installation guide ! This is a general manual describing a series of servo drives having output capability suitable for driving AC brushless sinusoidal servo motors. Please see Xtrapuls CD1-k User Guide for the operation of the drive (commissioning, configuration, ...). For the CANopen communication, see manual Xtrapuls CD1-k – CANopen Communication Profile. Instructions for storage, use after storage, commissioning as well as all technical details require the MANDATORY reading of the manual before getting the drives operational. Maintenance procedures should be attempted only...

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CD1kInst_en_5.16-3

Xtrapuls CD1-k™ Installation guide In France, RECYLUM allows all professionals benefiting from a free collection and recycling solution, in observance of the regulation, the environment and health. Information and sorting instructions regarding INFRANOR® products Sorting instructions may vary according to regions / countries. INFRANOR does not assume any responsibility for any physical or material damage due to improper handling or wrong descriptions of the ordered items. Any intervention on the items, which is not specified in the manual, will immediately cancel the warranty. Infranor reserves...

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CD1kInst_en_5.16-4

Xtrapuls CD1-k™ Installation guide OINFRANORContent PAGE 1.3 - COMMON SPECIFICATIONS TO THE XTRAPULS CD1-k-230/I AND XTRAPULS CD1-k- 5.1 - SPECIFICATION OF THE LOGIC INPUTS: INHIBIT, FC+, FC-, INDEX, CAPTURE, LOW 6.1 - X3 CONNECTOR FOR TTL INCREMENTAL ENCODER & HES INPUT (Sub D 25 pins 6.2 - X3 CONNECTOR FOR SinCos INCREMENTAL ENCODER & HES INPUT (Sub D 25 pins 6.3 - X3 CONNECTOR FOR ABSOLUTE SINGLE-TURN SinCos ENCODER (Sub D 25 pins

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CD1kInst_en_5.16-5

Xtrapuls CD1-k™ Installation guide 3.3 - SWITCHING ON THE POWER SUPPLY (230 Vac or 400 Vac according to the drive type)38 4.4 - XTRAPULS CD1-k-230/I DRIVE: CONNECTION DIAGRAM WITH PROTECTIONS BY "UL" 4.5 - XTRAPULS CD1-k-400/I DRIVE: CONNECTION DIAGRAM WITH PROTECTIONS BY "UL"

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CD1kInst_en_5.16-6

Xtrapuls CD1-k™ Installation guide Chapter 1 – General description 1.1 - INTRODUCTION XtrapulsCD1-k all-digital drives with sinusoidal PWM control are servo drives that provide the control of brushless AC motors with a position sensor. The XtrapulsCD1-k drive is a stand-alone single-axis block including power supply unit and mains filters. It is available in both 230 VAC and 400/480 VAC mains operated voltages. 1.2 - DESCRIPTION / COMPLIANCE WITH THE STANDARDS 1.2.1 - General description The XtrapulsCD1-k drive directly controls the motor torque and speed by means of the information provided...

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CD1kInst_en_5.16-7

Xtrapuls CD1-k™ Installation guide The very small dimensions of the XtrapulsCD1-k drive allow an optimum integration in 300 mm deep cabinets (connectors included). Chapter 1 - General description

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CD1kInst_en_5.16-8

Xtrapuls CD1-k™ Installation guide Series XtrapulsCDI-k drives have been approved with regard to their conformity with the Electromagnetic Compatibility standards concerning the power servos referenced in the EN 61800-3 standard "Electrical variable speed power servo systems": - EN 55011, group 1, C3 category, regarding radiated radioelectric disturbances, Standard to be applied to the electrical equipment of industrial machines: EN 60204-1. XtrapulsCD1-k series have been « cULus » listed according to UL508C and UL840 regarding the insulator. This product was evaluated to: - the Third Edition...

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CD1kInst_en_5.16-9

Xtrapuls CD1-k™ Installation guide Mains operated power supply voltage 230 Vac +10 % / -15 % single-phase or 3-phase Isolated auxiliary logic and motor brake supply voltage 24 Vdc +/-15 % - 320 mA without brake Motor phase-phase output voltage 200 Vrms Integrated braking system External resistor 100 Ohm / 100 W (dp 100/100) Minimum inductance between phases 1 mH OUTPUT CURRENT RATINGS (at a maximum room temperature of 40°C) Drive type OPERATION POWER RESTRICTION IN SINGLE-PHASE Continuous RMS power ensuring a capacitor lifetime of 20 000 hours: 650 W for Xtrapuls CD1-k-230/2.25 to 10.5 1000 W...

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CD1kInst_en_5.16-10

Xtrapuls CD1-k™ Installation guide Minimum inductance between phases

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CD1kInst_en_5.16-11

Xtrapuls CD1-k™ Installation guide OUTPUT CURRENT RATINGS (at a maximum room temperature of 40°C) Output voltage range for 400-480 VAC (rms) three-phase mains Output current range: 1.8 A, 2.7 A, 5.1 A, 7.2 A, 14 A, 30 A, 45 A, 70 A, 90 A (rms) Servo loops: current, speed and position Digital Mains filter on power supply Integrated in the drive - Common mode choke not integrated Common mode filter on auxiliary supply Integrated in the drive Common mode filter on motor brake supply Integrated in the drive Position sensor Power stage protections Motor brake control PWM switching frequency Minimum...

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CD1kInst_en_5.16-12

Xtrapuls CD1-k™ Installation guide Resolver input Resolution : 65536 ppr (16 bit) Transformation ratio: 0.3 to 0.5 (other values need factory adjustment) Encoder input Software selectable: Quadrature signals A & B with Z marker pulse RS 422 line receiver Maximum pulse frequency: 1 MHz Resolution: 500 to 106 ppr Incremental Sin/Cos encoder Heidenhain 1Vcc Sin/Cos type or compliant Maximum signal frequency: 200 kHz Resolution: 500 to 106 ppr Interpolation factor : 1024 Absolute single-turn Sin/Cos encoder Heidenhain ERN 1085 or compliant Maximum signal frequency: 200 kHz Resolution: 2048 or 512...

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CD1kInst_en_5.16-13

Xtrapuls CD1-k™ Installation guide Motor and application parameter setting Serial link RS 232 or bus interface with CANopen protocol Automatic functions Drive adjustment to the motor (AUTO-PHASING) Servo control adjustment (AUTO-TUNING) Compliance with the standards: CE certification. 360° shield connection, equipotentiality according to the wiring rules. Xtrapuls CD1-400/70 and 90 A with mains filter F-400-70/90. - conducted and radiated disturbances: EN 55011, Group 1, C3 category Electrical standards for industrial machines: leakage current > 30 mA (EMI filters). Compliance with the standards:...

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