DIGITAL SERVO DRIVES FOR BRUSHLESS AC MOTORS Xtrapuls CD1-k™ Installation guide XtrapulsCD1-k™ Installation Guide CANopen drive
Open the catalog to page 1Xtrapuls CD1-k™ Installation guide ! This is a general manual describing a series of servo drives having output capability suitable for driving AC brushless sinusoidal servo motors. Please see Xtrapuls CD1-k User Guide for the operation of the drive (commissioning, configuration, ...). For the CANopen communication, see manual Xtrapuls CD1-k – CANopen Communication Profile. Instructions for storage, use after storage, commissioning as well as all technical details require the MANDATORY reading of the manual before getting the drives operational. Maintenance procedures should be attempted only...
Open the catalog to page 2Xtrapuls CD1-k™ Installation guide In France, RECYLUM allows all professionals benefiting from a free collection and recycling solution, in observance of the regulation, the environment and health. Information and sorting instructions regarding INFRANOR® products Sorting instructions may vary according to regions / countries. INFRANOR does not assume any responsibility for any physical or material damage due to improper handling or wrong descriptions of the ordered items. Any intervention on the items, which is not specified in the manual, will immediately cancel the warranty. Infranor reserves...
Open the catalog to page 3Xtrapuls CD1-k™ Installation guide OINFRANORContent PAGE 1.3 - COMMON SPECIFICATIONS TO THE XTRAPULS CD1-k-230/I AND XTRAPULS CD1-k- 5.1 - SPECIFICATION OF THE LOGIC INPUTS: INHIBIT, FC+, FC-, INDEX, CAPTURE, LOW 6.1 - X3 CONNECTOR FOR TTL INCREMENTAL ENCODER & HES INPUT (Sub D 25 pins 6.2 - X3 CONNECTOR FOR SinCos INCREMENTAL ENCODER & HES INPUT (Sub D 25 pins 6.3 - X3 CONNECTOR FOR ABSOLUTE SINGLE-TURN SinCos ENCODER (Sub D 25 pins
Open the catalog to page 4Xtrapuls CD1-k™ Installation guide 3.3 - SWITCHING ON THE POWER SUPPLY (230 Vac or 400 Vac according to the drive type)38 4.4 - XTRAPULS CD1-k-230/I DRIVE: CONNECTION DIAGRAM WITH PROTECTIONS BY "UL" 4.5 - XTRAPULS CD1-k-400/I DRIVE: CONNECTION DIAGRAM WITH PROTECTIONS BY "UL"
Open the catalog to page 5Xtrapuls CD1-k™ Installation guide Chapter 1 – General description 1.1 - INTRODUCTION XtrapulsCD1-k all-digital drives with sinusoidal PWM control are servo drives that provide the control of brushless AC motors with a position sensor. The XtrapulsCD1-k drive is a stand-alone single-axis block including power supply unit and mains filters. It is available in both 230 VAC and 400/480 VAC mains operated voltages. 1.2 - DESCRIPTION / COMPLIANCE WITH THE STANDARDS 1.2.1 - General description The XtrapulsCD1-k drive directly controls the motor torque and speed by means of the information provided...
Open the catalog to page 6Xtrapuls CD1-k™ Installation guide The very small dimensions of the XtrapulsCD1-k drive allow an optimum integration in 300 mm deep cabinets (connectors included). Chapter 1 - General description
Open the catalog to page 7Xtrapuls CD1-k™ Installation guide Series XtrapulsCDI-k drives have been approved with regard to their conformity with the Electromagnetic Compatibility standards concerning the power servos referenced in the EN 61800-3 standard "Electrical variable speed power servo systems": - EN 55011, group 1, C3 category, regarding radiated radioelectric disturbances, Standard to be applied to the electrical equipment of industrial machines: EN 60204-1. XtrapulsCD1-k series have been « cULus » listed according to UL508C and UL840 regarding the insulator. This product was evaluated to: - the Third Edition...
Open the catalog to page 8Xtrapuls CD1-k™ Installation guide Mains operated power supply voltage 230 Vac +10 % / -15 % single-phase or 3-phase Isolated auxiliary logic and motor brake supply voltage 24 Vdc +/-15 % - 320 mA without brake Motor phase-phase output voltage 200 Vrms Integrated braking system External resistor 100 Ohm / 100 W (dp 100/100) Minimum inductance between phases 1 mH OUTPUT CURRENT RATINGS (at a maximum room temperature of 40°C) Drive type OPERATION POWER RESTRICTION IN SINGLE-PHASE Continuous RMS power ensuring a capacitor lifetime of 20 000 hours: 650 W for Xtrapuls CD1-k-230/2.25 to 10.5 1000 W...
Open the catalog to page 9Xtrapuls CD1-k™ Installation guide Minimum inductance between phases
Open the catalog to page 10Xtrapuls CD1-k™ Installation guide OUTPUT CURRENT RATINGS (at a maximum room temperature of 40°C) Output voltage range for 400-480 VAC (rms) three-phase mains Output current range: 1.8 A, 2.7 A, 5.1 A, 7.2 A, 14 A, 30 A, 45 A, 70 A, 90 A (rms) Servo loops: current, speed and position Digital Mains filter on power supply Integrated in the drive - Common mode choke not integrated Common mode filter on auxiliary supply Integrated in the drive Common mode filter on motor brake supply Integrated in the drive Position sensor Power stage protections Motor brake control PWM switching frequency Minimum...
Open the catalog to page 11Xtrapuls CD1-k™ Installation guide Resolver input Resolution : 65536 ppr (16 bit) Transformation ratio: 0.3 to 0.5 (other values need factory adjustment) Encoder input Software selectable: Quadrature signals A & B with Z marker pulse RS 422 line receiver Maximum pulse frequency: 1 MHz Resolution: 500 to 106 ppr Incremental Sin/Cos encoder Heidenhain 1Vcc Sin/Cos type or compliant Maximum signal frequency: 200 kHz Resolution: 500 to 106 ppr Interpolation factor : 1024 Absolute single-turn Sin/Cos encoder Heidenhain ERN 1085 or compliant Maximum signal frequency: 200 kHz Resolution: 2048 or 512...
Open the catalog to page 12Xtrapuls CD1-k™ Installation guide Motor and application parameter setting Serial link RS 232 or bus interface with CANopen protocol Automatic functions Drive adjustment to the motor (AUTO-PHASING) Servo control adjustment (AUTO-TUNING) Compliance with the standards: CE certification. 360° shield connection, equipotentiality according to the wiring rules. Xtrapuls CD1-400/70 and 90 A with mains filter F-400-70/90. - conducted and radiated disturbances: EN 55011, Group 1, C3 category Electrical standards for industrial machines: leakage current > 30 mA (EMI filters). Compliance with the standards:...
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