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CD1kInst_e_4.1(old)

CD1kInst_e_4.1(old)
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CD1kInst_e_4.1(old)

Product catalog summary
General Description
The CD1-k series are PWM servo drives designed for controlling AC sinusoidal motors with a CANopen interface. They are available in single-axis and three-axis configurations, operating on 230 VAC or 400/480 VAC power supplies. An auxiliary 24VDC supply is required for the DC/DC converter, with specific wiring to maintain position after power-off.
Compliance with Standards
The CD1-k drives comply with CE and UL standards, including EN 61800-3 for electromagnetic compatibility and UL508C for power conversion equipment. They have been CE marked since 2000 and are listed under cULus for UL and CSA standards.
Specifications
The drives operate with a mains power supply voltage of 400 to 480 VAC, with a tolerance of +10%/-15%, and a frequency of 50 to 60 Hz. The auxiliary logic and motor brake supply voltage is 24 Vdc with a tolerance of +/-15% and a current of 320 mA without brake. Output voltage and current ratings vary by model, with maximum output currents ranging from 1.8 A to 45 A. Integrated braking systems require external resistors, with specifications varying by model.
Connections
Detailed connection diagrams and wiring recommendations are provided, including ground connections, shield connections, and specific connectors for inputs, outputs, and communication interfaces like CANopen and RS-232.
Installation and Safety
Installation must be performed by skilled technicians familiar with electronics and servo systems. Safety precautions include waiting for residual voltage to dissipate before handling and ensuring proper grounding to prevent electrostatic discharge damage.
Additional Documentation
For comprehensive use, the CD1-k User Guide and CANopen communication protocol documents are required.
Drive Types and Dimensions
Single-axis drives (CD1-k-230/I and CD1-k-400/I) and the three-axis drive (CD1-k-400/14 P3) have specific dimensions and mounting requirements. The housing dimensions vary with the output current capacity.
Common Features
Digital control for current, speed, and position with adjustable parameters, integrated mains and common mode filters, position measurement using a transmitter resolver, and communication via CANopen protocol and RS-232.
Compliance and Environmental Conditions
Compliance with CE and UL standards, operating temperature range of +5°C to +40°C, and specific humidity conditions. Drives must be mounted vertically in a closed cabinet to protect from dust and condensation.
Inputs and Outputs
Various connectors for resolver, inputs-outputs, CANopen, and RS-232 are detailed with pin functions. System and error status are indicated through LEDs, with specific error codes and conditions.
Additional Features
Includes auto-phasing and auto-tuning for drive and servo control adjustments, detailed error handling procedures, and relay outputs for system errors.
Procedures
Installation instructions include the connection of braking resistors and the importance of shielding cables. Various connection diagrams illustrate correct wiring and connections for power, brakes, and motors.
Standards and Recommendations
All potential conducting elements must be shielded, and the shield must be connected over 360° to a reference potential to ensure compliance with EN61000.4 standards. Proper grounding is emphasized.
Warnings and Important Notes
Incorrect voltage connections can destroy the drive. Motor cables longer than 25 meters can cause heating and high overvoltages.
Additional Information
Recommendations for using reactance and sinus filters to mitigate undesirable effects on motors and drives. Specific instructions for the connection of serial links and CAN communication cables, emphasizing the need for shielding.
Specifications and Safety Precautions
Emphasizes the importance of using braking resistors with values not lower than 200 Ω for certain amplifiers to prevent damage. Proper earthing and 360° shield connections are crucial for safety.
Power Supply Procedures
Switching on the 24Vdc supply requires the green "OK" LED to blink, indicating no power voltage error. The AOK relay should be closed to control the power relay. For the main power supply (230 Vac or 400 Vac), the green "OK" LED must be continuously lit.
Commissioning and Safety Warnings
Commissioning details are available in the CD1-k User Guide. It is critical to connect and disconnect control and power cables with the drive off to avoid high voltage contact risks.
UL Standards Compliance
Installers must use UL Listed Quick Connects for ground connections and provide a 24 VDC isolated power supply protected by a 4 A UL listed fuse.
Connection Diagrams and Fuse Ratings
Detailed connection diagrams for CD1-k-230/I and CD1-k-400/I drives, including UL fuse protection guidelines.
Hardware Adjustments and Jumper Positions
Instructions for hardware adjustments on the logic board and BR jumper positions for various CD1-400 models are provided.
Energy Recuperation and Braking Resistors
CD1 series drives include an energy dissipation system using braking resistors, which must be mounted externally to avoid heat damage.
Order Code and Availability
Order codes for single-axis and three-axis versions, detailing voltage and current ratings, and resolver types.
See more

Catalog excerpts

CD1kInst_e_4.1(old)-1

SERVO DRIVES & MOTION CONTROL CANopen drive

 Open the catalog to page 1
CD1kInst_e_4.1(old)-2

! This is a general manual describing a series of servo speed amplifiers having output capability suitable for driving AC brushless sinusoidal servo motors. This manual may be used in conjunction with appropriate and referenced drawings pertaining to the various specific models. For the use of the drive (dimensions, wiring,...), see manual "CD1-k User Guide". For the CANopen communication, see manual "CD1-k – CANopen Communication Protocol". Maintenance procedures should be attempted only by highly skilled technicians having good knowledge of electronics and servo systems with variable speed...

 Open the catalog to page 2
CD1kInst_e_4.1(old)-3

SERVO DRIVES & MOTION CONTROL 1.4 - COMMON SPECIFICATIONS TO THE THREE DRIVE TYPES CD1-k-230/I, CD1-k-400/I 5.1 - SPECIFICATION OF THE LOGIC INPUTS: INHIBIT, FC+, FC-, INDEX, CAPTURE, LOW

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CD1kInst_e_4.1(old)-4

3.3 - SWITCHING ON THE POWER SUPPLY (230 Vac or 400 Vac according to the drive type) 30 4.4 - CD1-k-230/I DRIVE: CONNECTION DIAGRAM WITH PROTECTIONS BY "UL" FUSES... 32 4.5 - CD1-k-400/I DRIVE: CONNECTION DIAGRAM WITH PROTECTIONS BY "UL" FUSES... 33

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CD1kInst_e_4.1(old)-5

OINFRANOR SERVO DRIVES & MOTION CONTROL Series CD1-k drives with CANopen interface are PWM servo drives for the control of AC sinusoidal motors (brushless) with transmitter resolver. ■ a stand-alone single-axis block available in both mains operated versions 230 VAC and 400/480 VAC, Series CD1-k drives have their own supply. An auxiliary supply 24VDC +/- 15 % is required for the supply of the DC/DC converter. A 24 VDC battery supply with specific wiring allows to keep the position even after switching off the 24 VDC auxiliary supply. This wiring can be used for "absolute" operation with the CD1-k...

 Open the catalog to page 5
CD1kInst_e_4.1(old)-6

CD1-k- Installation guide 2.3 - REFERENCE TO THE STANDARDS: "UL" LISTING CD1-k series have been « cULus » listed according to UL508C and UL840 regarding the insulator. This product was evaluated to: - the Third Edition of UL508C, the UL Standard for Power Conversion Equipment, dated May 2002 for the UL Listing (USL), - the CSA Standard for Industrial Control Equipment, C22.2 N° 14-95, dated August 1995 for the Canadian UL Listing (CNL). Providing that the manual is specifying that the end user has to provide an isolated power supply, for 24 VDC auxiliary input protected by a 4 A UL Listed fuse,...

 Open the catalog to page 6
CD1kInst_e_4.1(old)-7

OINFRANOR SERVO DRIVES & MOTION CONTROL 1.1 - CD1-k-230/I SINGLE-AXIS DRIVE Mains operated power supply voltage Isolated auxiliary logic and motor brake supply voltage Motor phase-phase output voltage Integrated braking system Minimum inductance between phases OUTPUT CURRENT RATINGS (at a maximum room t 24 Vdc +/-15 % - 320 mA without brake 200 Vrms External resistor 100 Ohm / 100 W (dp 100/100) Minimum resistance: 50 Ohm 1.2 - CD1-K-400/I SINGLE-AXIS DRIVE Mains operated power supply voltage Auxiliary logic and motor brake supply voltage Motor phase-phase output voltage Integrated braking system...

 Open the catalog to page 7
CD1kInst_e_4.1(old)-8

OUTPUT CURRENT RATINGS (at a maximum room temperature of 40°C) Output voltage range for 400-480 VAC (rms) three-phase mains Output current range: 1.8 A, 2.7 A, 5.1 A, 7.2 A, 14 A, 30 A, 45 A (rms) Mains operated power supply voltage Auxiliary logic and motor brake supply voltage Motor phase-phase output voltage Integrated braking system Minimum inductance between phases OUTPUT CURRENT RATINGS PER AXIS (at a 400 to 480 VAC + 10 %/- 15 % 3~, TN or TT system with earthed neutral point 50 to 60 Hz (phase-earth voltage must be balanced) 380 to 460 Vrms depending on the mains External resistor: 33...

 Open the catalog to page 8
CD1kInst_e_4.1(old)-9

1.4 - COMMON SPECIFICATIONS TO THE THREE DRIVE TYPES CD1-k-230/I, CD1-k-400/I and CD1-k-400/14 P3 Servo loops: current, speed and position Mains filter on power supply Common mode filter on auxiliary supply Common mode filter on motor brake supply Position measurement sensor Power stage protections Motor brake control PWM switching frequency Minimum inductance between phases Digital current regulator (PI) Current loop bandwidth Internal current limitation Digital speed and position regulators Speed loop bandwidth Integrated in the drive Integrated in the drive Integrated in the drive Transmitter...

 Open the catalog to page 9
CD1kInst_e_4.1(old)-10

Compliance with the standards: CE certification. EMC standards: 360° shield connection, equipotentiality according - immunity: EN 61000.4-2-3-4-5 to the wiring rules. - conducted and radiated disturbances: EN 55011, Group 1, Electrical standards for industrial machines: leakage current > 30 mA (EMI filters). Conformity with the standards: UL listing CD1-k series have been “cULus” listed according to UL508C "360°" shield; equipotentiality according to the and UL840 regarding the insulator. wiring rules. This product was evaluated to: - the Third Edition of UL508C, the UL Standard for Power Conversion...

 Open the catalog to page 10
CD1kInst_e_4.1(old)-11

Drive type / Dimensions

 Open the catalog to page 11
CD1kInst_e_4.1(old)-15

OINFRANOR SERVO DRIVES & MOTION CONTROL 1 - CONNECTORS LOCATION 1.1 - SINGLE-AXIS DRIVES CD1-k-230-I AND CD1-k-400-I XI oor©innc©3c b UJUUc=D c NODE ID BAUD

 Open the catalog to page 15
CD1kInst_e_4.1(old)-16

SERVO DRIVES & MOTION CONTROL

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CD1kInst_e_4.1(old)-17

CD1-k – Installation Guide 1.3 – CD1-k-400/30 AND 45 DRIVE Ground 2 - LED DISPLAY 2.1 - IDENTIFICATION OF THE LEDs BUS (green) OK (green) SYS (red) SYS: System error SYS LED is continuously lit if System error, SYS LED is unlit if no error. OK: Errors are regrouped on the ‘OK’ LED: These errors are coded and can be displayed by means of the parameter setting software, via the serial link RS-232 or via the CANopen bus. OK LED: continuously blinking if error, OK LED: continuously lit if no error. The OK LED regroups the following errors: Power supply overvoltage No power voltage Out of 24 Vdc supply...

 Open the catalog to page 17
CD1kInst_e_4.1(old)-18

Any of these errors (except for the "Undervolt." error) involves: - the motor brake control, - opening of the AOK relay contact. This relay must be wired as described in Chapter 5, section 3, in order to switch-off the power supply and keep zero type standstill. The error "No power voltage" involves: - the motor brake control. The CANopen RUN LED indicates the status of the NMT state machine (see DS-301 - 9.52 NMT state machine): SINGLE FLASH See "DR-303-3 Indicator specification" for more information. 3 - DRIVE ADDRESSING: SELECTION OF THE TRANSMISSION SPEED Each drive of the network must be...

 Open the catalog to page 18

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