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BF230(GB)v2_0

BF230(GB)v2_0
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BF230(GB)v2_0

Product catalog summary
General Description
The BF Rack manual provides guidance on racks for servo amplifiers used with AC brushless servo motors, emphasizing compliance with European standards and CE certification. Proper installation is crucial for maintaining conformity, and the manual advises waiting 30 seconds after power down before handling to avoid physical damage from electrical parts.
Specifications
The manual outlines technical data such as rated DC bus voltage, AC input power voltages, and auxiliary power voltage. It specifies rated output currents for different versions (35 A, 70 A, 90 A) and details the braking system's triggering threshold and power ratings. Dimensions for components like the 6 axes BF Rack and external braking resistors are also included.
Connections
Instructions for rack backpanel connections are provided, with diagrams for serial and individual wiring of signals like AMP. READY and POWER READY. Proper wiring is emphasized to ensure functionality and safety.
Compliance and Safety
The manual stresses adherence to standards such as EN 55011 for electromagnetic compatibility and EN 60204-1 for electrical equipment of industrial machines. CE marking has been in place since 1995, ensuring compliance with relevant directives.
Ordering Codes
Details for ordering the BF Rack and mains filter are provided, including options for fan size, braking resistor type, and axis location. A table helps select the appropriate configuration based on specific requirements.
Important Notes
Warnings and recommendations include ensuring proper cooling for braking resistors and maintaining a safe distance from flammable materials. Maintenance should be performed by skilled technicians.
Electromagnetic Compatibility and Motor Cable Shielding
EMC is emphasized, with a 360° shield connection for motor cables to the chassis using a clamping collar. Ground connections must adhere to safety standards, and motor cables should not be near input command and resolver cables.
Three-Phase Connection via Autotransformer
For a 380V/400V three-phase power supply, a 380V/220V autotransformer is required. The auxiliary supply connects between two 220V phases at the autotransformer output. A connection diagram is provided, and all supply lines must be cut off to all poles in a three-phase connection. An insulation transformer can be used as an alternative.
Electromagnetic Compatibility Requirements
A common mode inductance on the motor output and a mains filter for the auxiliary supply are needed to comply with EN 55011 standards. Grounding of the BF rack chassis is mandatory to prevent damage from defective mains insulation, and warranty is void if these requirements are not met.
Mains Filter Option
The mains filter is mandatory for CE certification compliance. It should be connected near the BF rack, with emphasis on equipotentiality through metallic braiding. Current ratings for the rack are specified as FT 35 (35 A) and FT 70 (70 A).
Special Connection Requirements
Wiring and ground connections must be carefully executed. Low potential cables should not be near high potential cables. Ground connections should be short, using braidings rather than wires. Shielded cables are required for input command, logic, motor, and sensor cables, with 360° shield connections at both ends.
Shielding Recommendations
The shield must remain uninterrupted over the entire cable length. Guidelines are provided for ensuring shield continuity using metallic or metal-plated connectors, emphasizing proper shield connections for EMC compliance.
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Catalog excerpts

BF230(GB)v2_0-1

SERVO DRIVES & MOT/ON CONTROL

 Open the catalog to page 1
BF230(GB)v2_0-3

This is a general manual describing a series of racks receiving servo amplifiers having output capability for driving AC brushless servo motors. This manual may be used in conjunction with appropriate and referenced drawings pertaining to the various specific models. Maintenance procedures should be attempted only by highly skilled technicians (EN 60 204.1 standard) using proper test equipment. The conformity with the standards and the "CE" approval are only valid if the items are installed according to the recommendations of the racks and amplifiers manuals. Any contact with electrical parts,...

 Open the catalog to page 3
BF230(GB)v2_0-7

1 - COMPLIANCE WITH THE EUROPEAN STANDARDS: "CE" CERTIFICATION 1.1 - General description The rack type of the "B" series is "BF". The "F" means "floating" power bus voltage, because it is not referenced to the chassis. This range is ALWAYS equipped for rear mounting. The motor outputs and the supply inputs are ALWAYS on a terminal bar. The logic inputs - outputs of the X5 connector on the rack backpanel allow the serial connection of the AMP. READY and POWER READY signals. All connections are ALWAYS made on the top of the rack (power supply, motors, logics). The "BF" rack is operating with a...

 Open the catalog to page 7
BF230(GB)v2_0-8

The "BF" rack answers the requirements of the EN 55011 standard regarding the electromagnetic compatibility, with optional input filter for the mains rejection. But the common mode filter of the motor output as well as the mains filter of the auxiliary supply are integrated in the rack, as standard. The fan must always be mounted on the top of the rack. The various fan types are depending on the amplifier continuous current. 1.2 - Reference to the standards The "B" series amplifiers mounted into the BF rack, which is equipped with the mains filter BF 35/70, have been approved for their conformity...

 Open the catalog to page 8
BF230(GB)v2_0-9

OINFRANOR sawd dunes & ucmctto coHnOi. NUMBER OF FANS — Big fan 90 l/s - Ex: 1 big fan = V01 Small fan 56 l/s - Ex: 1 small fan = V10 BRAKING RESISTOR D 15 0/140 W internal resistor _ D2 10 0/280 W external resistor mounted D1 2 x option E, external resistor AXES LOCATION 0 Axis of 1 space (12 TE) NOTE Decreasing current rating from left to right. The power supply requires 1 space (12 TE) FILTER SIZING 70 power supply rating

 Open the catalog to page 9
BF230(GB)v2_0-10

1 - MAIN TECHNICAL DATA Rated DC bus voltage Maximum AC input power voltage Minimum AC input power voltage Rated auxiliary power voltage Minimum auxiliary supply voltage Maximum auxiliary supply voltage Maximum section of the supply connector Maximum section of the motor connector Rated output current on the DC bus Output current of the auxiliary supply Triggering threshold of the braking system Minimum braking resistor (option E) Rated braking power (option D1) Peak braking power (max 1 s) - option D1 -Maximum section of the braking resistor cables Conformity with the standards - CE approval...

 Open the catalog to page 10
BF230(GB)v2_0-11

2 – DIMENSIONS OF A 6 AXES BF RACK, 12 TE NOTE: The heatsink does not modify the dimensions. Example: 6 axes rack: Axes 1 to 6 = 12 TE each. NOTE For other rack dimensions than 6 axes, see chapter 1, part 2: "Ordering code of the BF rack".

 Open the catalog to page 11
BF230(GB)v2_0-12

OINFRANOR SBWO DUNES & MOTION COHTK3L 4 - EXTERNAL BRAKING RESISTOR DIMENSIONS BRAKING RESISTOR

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BF230(GB)v2_0-13

EXTERNAL BRAKING RESISTOR D1 (1100 W)

 Open the catalog to page 13
BF230(GB)v2_0-14

Chapter 3 – Connections 1 – RACK BACKPANEL CONNECTION 1.1 – Connection diagramm The AMP. READY, POWER READY and Idyn signals can be serially or individually wired for all axes according to the configuration below. The ENABLE signal can also be wired individually or as a common signal to all axes on the front panel connector X4. Last wired axis D POWER READY AMP. READY The jumpers A, B, N are located on the backpanel - see section 2 -. symbolizes the closed contact of the BD1 amplifier relays. The POWER READY signal is only available on the rack backpanel connector X5. If the POWER READY signal...

 Open the catalog to page 14
BF230(GB)v2_0-15

OINFRANOR As standard, all these signals are serially wired: jumpers A, N and B are closed on the last wired axis and switches D, E, F, G, H, O and P are all ON. The X5 connector allows to have: - the logic ENABLE signal common to all axes, - the POWER READY relay serially wired on all axes, - the AMP. READY relay serially wired on all axes, - the Idyn relay serially wired on all axes. SPECIFICATIONS: Umax : 50 V, Imax = 100 mA, Prated = 5 W. On some INFRANOR amplifier types, the Idyn relay may have another function, particularly the control of the motor brake relay on the ranges BD1/m, BD1/h,...

 Open the catalog to page 15
BF230(GB)v2_0-16

OINFRANOR 18 TE BACKPANEL SfffVD DIWES & MOJKM coxntot View from components side View from components side 3 - SETTING-UP OF THE CONNECTION CONNECTORS 16 Chapter 3 - Connections

 Open the catalog to page 16
BF230(GB)v2_0-17

4 – XA1 AND XA2 SUPPLY CONNECTORS The power supply connector includes the power supply inputs (XA1), the auxiliary supply and the connections for the braking resistor(s), according to the selected option (XA2). 3x220 VAC three-phase supply max. section: 6 mm2 max. continuous current: 82 A Earth: Ø 5 screw Braking resistor option D1 Braking resistor options E and D1 NOTES Power cables must not run in the proximity of low potential cables. Option D: the braking resistor is wired inside the rack. Option D2: the braking resistor is mounted and wired on the left rack flange. 5 – XMOT MOTOR CONNECTOR...

 Open the catalog to page 17
BF230(GB)v2_0-18

NOTE The conformity with the EMC standards requires the mandatory shielding of the motor cables, with a 360° connection at both ends. The motor cables must not run in the proximity of input command and resolver cables. 6 – THREE-PHASE CONNECTION VIA A 380V/220V (400V/230V) AUTOTRANSFORMER The 380 V / 400 V three-phase power supply requires the use of a 380 V / 220 V autotransformer. The 230 Vac phase/neutral connection is possible for the auxiliary supply. The auxiliary supply can be connected between two 220 V phases to the autotransformer OUTPUT The auxiliary supply is connected to the autotransformer...

 Open the catalog to page 18

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