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BD2m(GB)2.0

BD2m(GB)2.0
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BD2m(GB)2.0

Product catalog summary
General Description: The document is a comprehensive manual for servo amplifiers designed for AC brushless servo motors. It highlights the importance of skilled technicians for maintenance and adherence to safety standards. The amplifiers are available in 220 VAC and 400 VAC versions, supporting various encoder types for motor control.
Specifications: Detailed specifications include current ratings, operating voltage, and temperature ranges. The amplifiers use IGBT transistors and DSP for processing, conforming to EMC standards. They feature a PWM switching frequency of 10 kHz and support multiple encoder inputs.
Inputs and Outputs: The manual provides detailed descriptions of connector locations and specifications for serial link, encoder feedback, analog input, and logic outputs, crucial for installation and operation.
Connections: Connection diagrams and wiring instructions adhere to CEI 801 and EN 55011 standards, emphasizing proper grounding and shielding for EMC compliance.
Adjustable Functions: Hardware adjustments and parameters allow customization of amplifier performance, including current loops and encoder settings.
Commissioning: Steps for amplifier configuration, setup, parameter setting, auto-tuning, and motor phasing are detailed, with a checklist for verifying configurations.
Programming: The manual covers logic I/Os, positioner parameters, and sequence editing, providing instructions for configuring programmable inputs and outputs.
Troubleshooting: A guide addresses system faults and operating problems, offering solutions for common issues like motor noise and lack of torque.
Appendix: Additional resources and references are provided for further assistance.
Current Limitation and Protection: The document discusses the I²t protection mechanism, limiting current to rated values and monitoring thresholds using an oscilloscope.
Servo Controller Structure: The servo controller includes various gains calculated during auto-tuning, with explanations of their roles in controlling speed, position, and acceleration.
ASCII Instructions: The amplifier communicates using ASCII instructions for modifying or reading variable values, with examples provided.
Specifications and Parameters: Details on zero mark pitch, pulses interpolation, and display terminal configuration are provided, along with usage instructions for the main menu options.
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Catalog excerpts

BD2m(GB)2.0-1

SBUOUWEi. MOTION CONTCOt CINFRANOR SERVO DRIVES & MOTION CONTROL POSITIONER FOR SINUSOIDAL BRUSHLESS LINEAR AND ROTATING AC MOTORS

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BD2m(GB)2.0-2

This manual is describing a series of servo amplifiers having output capability suitable for driving AC brushless servo motors equipped with an encoder only or an encoder plus Hall effect sensors for the position feedback. This manual may be used in conjunction with appropriate and referenced drawings pertaining to the various specific models. Maintenance procedures should be attempted only by highly skilled technicians (EN 60 204.1 standard) using proper test equipment. The conformity with the standards and the "CE" approval are only valid if the items are installed according to the recommendations...

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BD2m(GB)2.0-3

smo DOVES l MOTION CONJUOL

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BD2m(GB)2.0-4

SERVO DRIVES & MOTION CONTROL

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BD2m(GB)2.0-5

XRVO DOVES l MOTION CONJUOL

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BD2m(GB)2.0-6

___________________________________BLANK PAGE_______________________________ ___________________________________BLANK PAGE_______________________________

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BD2m(GB)2.0-7

CHAPTER 1 - GENERAL DESCRIPTION 1 - INTRODUCTION Series SMT-BD2/m digital servo modules are sinusoidal PWM power amplifiers that provide position, speed and torque/force control for AC brushless motors (rotating or linear) equipped with encoder only or encoder with Hall Effect Sensors (HES) for the position feedback. The SMT-BD2/m digital servo drive is 220 VAC or 400 VAC main operated. The SMT-BD2/m plug-in system with 400 VAC power supply is available as a multiaxis version that can receive up to three axes in a standard 19" rack including the power supply. The SMT-BD2/m plug-in system with...

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BD2m(GB)2.0-8

OINFRANOR3 - REFERENCE TO THE STANDARDS The 220 VAC version of the SMT-BD2/m amplifiers operating in the BF rack, which is equipped with the mains filter BF-35 or 70, has been approved for its conformity with the Electromagnetic Compatibility standards: • EN 55011, Group 1, Class A regarding the conducted and radiated radioelectric disturbances, The 400 VAC version of the SMT-BD2/m amplifiers operating in the BF-400 rack, which is equipped with the mains filter F400-35 or 70, has been approved for its conformity with the Electromagnetic Compatibility standards: • EN 55011, Group 1, Class A regarding...

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BD2m(GB)2.0-9

1.1 - Current ratings for the 220 VAC amplifier version Auxiliary supply voltage 310 VDC ( 200 VDC < Uaux < 340 VDC max.) Motor terminal to terminal output voltage 200 Vrms for 310 VDC bus Authorized output currents for current pulse mode operation (I2t protection in fusing mode) * Maximum ambient temperature = + 40° C, fan 1 = 56 l/s, fan 2 = 90 l/s. Note: The SMT-BD2/m-X/Xr amplifier types are equipped with an additional heatsink in order to improve the heat dissipation and increase their rated current. The width of these amplifier types is then 18 TE instead of 12 TE. Minimum inductance between...

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BD2m(GB)2.0-10

OINFRANOR Conformity with the standards: CE approval with multiaxis power supply configuration BF rack and mains filter BF-35 or 70, or SMTB.M 20 A single-axis rack and BF 35 filter. "360°" shields; equipotential according to the wiring rules. Temperature range Immunity: CEI standards 801- 2 - 3 - 4 Conducted and radiated disturbances: EN 55011, Group 1, class A - Electrical standards for industrial machines: - Leakage current > 3 mA (EMI filters) From 40°C on, the rated currents must be reduced of 3 %/°C. 1.2 - Current ratings for the 400 VAC amplifier version Auxiliary supply voltage 310 VDC...

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BD2m(GB)2.0-11

1.3 - OTHER SPECIFICATIONS PWM switching frequency Current loop bandwidth Cut-off frequency for 45° phase shift > 1 kHz Internal current limitation Maximum current range : 20 % to 100 % of Imax Rated current range : 20 % to 50 % of Imax Imax = amplifier current rating Analog torque limitation input 0 V to 10 V, resolution = 12 bits 100 % to 0 % of the torque set point value No limitation for 0 Volt Analog speed limitation input ±10 V, standard resolution = 12 bits 100 % to 0.1 % of the maximum speed value Speed and position regulator Sampling period = 0,5 ms Anti-wind-up system of the integrator...

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BD2m(GB)2.0-12

OINFRANOR Hall sensors input Encoder output Dedicated logic inputs Programmable logic inputs Dedicated logic outputs Programmable logic outputs Monitor outputs digitizing Error display Parameter setting Automatic functions Selectable by jumpers : 120° or 60° HES type 5 V or 15 V supply voltage HES sequence error detection Quadrature and TTL A & B signals with Z marker pulse Programmable encoder division ratio output resolution / input resolution : 1, 1/2, 1/4, 1/8 Optoisolated, positive logic, response time = 0.5 ms : •Enable/Disable: ENABLE •Servo On/Off: RUN •Homing switch: INDEX •Limit switch...

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BD2m(GB)2.0-13

2 - BLOCK DIAGRAM The SMT-BD2/m servo module block diagram is presented below. Supply voltages Encoder input Pulses counter Vector control Current loops Encoder divider Position controller Current limitation Current Mes Sequences controller Current Limit Power supply SPEED LIMIT X4 TORQUE LIMIT Serial link Drive parameters The PR8 and PR10 connectors are not accessible for direct wiring; they are plugged on the BM20A single-axis rack or on the multiaxis BF rack according to the SMT-BD2/m amplifier housing (see chapter 3).

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BD2m(GB)2.0-14

OINFRANOR 3 - MAIN PROTECTIONS 3.1 - Displayed protections PROTECTION All these faults are memory stored in the amplifier except for the "Undervolt." fault. The reset of a stored fault can be made: - by means of the RESET function in the Visual Drive Setup software - via the fault RESET input (pin 13 of the X4 connector) - by switching off the amplifier power supply.

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BD2m(GB)2.0-15

CINFRANOR 3.2 - Fuse protection F1 : Control of the average DC current of the power board supply (see Hardware adjustments in chapter 5). F2 : Control of the average DC current of the logic board supply (see Hardware adjustments in chapter 5).

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BD2m(GB)2.0-16

SERVO DRIVES & MOTION CONTROL For the 400 VAC amplifier version, see BF-400 RACK manual. For the 220 VAC amplifier version, see SMTB.M 20 A SINGLE-AXIS RACK manual or BF RACK manual. Faults display Encoder sensor Serial link Command Encoder output Command Analog inputs 2 - X5 SERIAL LINK CONNECTOR (Sub D 9 pins male) CHAPTER 3 - Inputs - Outputs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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