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BD1k(GB)2.1

BD1k(GB)2.1
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BD1k(GB)2.1

Product catalog summary
Installation Guide Overview
This document provides a detailed manual for the SMT-BD1/k series digital servo amplifiers, which are used to drive AC brushless sinusoidal servo motors. It stresses the importance of thoroughly reading the manual before operation to ensure proper storage, commissioning, and maintenance.
Warnings and Safety Information
Users are cautioned about potential physical damage from electrical parts even after power down, recommending a wait of at least 5 minutes before handling. Electrostatic discharge (ESD) precautions are also emphasized, advising storage in original packaging and handling with appropriate equipment.
Conformity and Standards
The amplifiers comply with European standards, including CE approval, provided they are installed according to the manual's recommendations. They meet Electromagnetic Compatibility standards (EN 55011, CEI 801) and have been labeled with the "CE" mark since 1995.
Main Technical Specifications
The SMT-BD1/k operates at 310 VDC with an auxiliary supply voltage ranging from 200 V to 340 VDC. It features a PWM switching frequency of 10 KHz and supports various output currents depending on the fan type used. The amplifiers are equipped with a CANopen interface for motion command receipt and are programmable via RS232 or CANopen bus.
Inputs and Outputs
The document details the connectors for resolver, encoder, test, command, RS-232, and CAN, along with specifications for inputs and outputs. Logic inputs and outputs are specified for enabling/disabling, limit switches, and fault reset.
Adjustable Functions and Commissioning
Parameters such as baud rate and addressing are adjustable. The commissioning process includes checking amplifier configuration, powering, and starting adjustments. Automatic functions like autophasing and autotuning facilitate easy setup.
Troubleshooting and Maintenance
Guidance is provided for addressing system faults, memory-stored faults, and operational problems. Maintenance should be conducted by skilled technicians.
Appendix
The appendix includes hardware adjustments, resolver connections, and command logic adjustments, along with order codes and additional technical details.
Specifications
The document outlines the specifications for the SMT-BD1/k amplifier, including compliance with EN 55011 for conducted and radiated disturbances, and EN 60204-1 for electrical standards. The insulator must withstand 1500 Vac for 1 minute, with a leakage current greater than 3 mA due to EMI filters. Temperature ranges are specified for storage (-20°C to +70°C) and operation (+5°C to +40°C), with a requirement to reduce rated currents by 3% per degree Celsius above 40°C. The maximum operational temperature is 50°C, and the altitude limit is 1000 meters.
Main Protections
The amplifier includes several protection mechanisms, such as overload protection (I²t), position following error, CAN input command error, resolver cable interruption, power stage failure, and overtemperature protections for both the amplifier and motor. Faults are stored in memory, except for undervoltage, and can be reset via the CAN bus, a fault RESET input, or by switching off the power supply.
Fuse Protection
Different fuse ratings are specified for various amplifier types, controlling the average DC current of the power and logic board supplies.
Connections
Guidelines for connecting rack power supplies, motors, CAN interfaces, and serial links are provided. The document emphasizes the importance of proper grounding and shielding according to CEI 801 and EN 55011 standards.
Adjustable Functions
Parameter settings can be adjusted via the CANopen interface or serial link using VDSetup software. Baudrate and addressing configurations are detailed, with instructions on setting micro-switches for communication speed and amplifier addressing.
Commissioning
The commissioning process includes checking amplifier configuration, powering the amplifier, and starting and adjusting the amplifier. It highlights the importance of CANopen messages during operation and provides guidelines for adjusting the amplifier to a new motor.
Specifications and Procedures
The document outlines the procedures for setting up and operating the SMT-BD1/k amplifier with motors. It includes steps for uncoupling the motor, executing the "auto-phasing" procedure to define parameters like the number of pole pairs, motor phase, and resolver adjustment. The phase lead parameter is defined based on specific motor parameters, particularly useful for motors with low inductance running at high speeds.
Enabling and Adjustment
The amplifier can be enabled in local mode using VDSetup software or in CAN mode via the CAN bus. It is disabled by default at power-up and remains disabled after a fault until manually enabled. The document details the adjustment of speed or position regulators and the auto-tuning procedure to ensure correct motor operation. It also covers parameter saving in EEPROM and brake control mechanisms.
Troubleshooting
Chapter 7 addresses system faults, memory-stored faults, and operation problems. It provides detailed steps for diagnosing issues such as "BUSY," "EEPROM," "°C MOTOR," "UNDERVOLT," "°C AMPLI," "POWER STAGE," "RESOLVER," "R.D.C," "I2T," and "CAN SYNCHRO." Each fault type includes specific checks and corrective actions.
Operation Problems
Common issues like the motor not moving, lack of torque, erratic oscillations, and loud noises are addressed with troubleshooting steps. The document emphasizes checking connections, parameter settings, and mechanical components.
Service and Maintenance
Guidelines for exchanging amplifiers include ensuring hardware configuration matches and transferring EEPROM parameters. The document also covers hardware adjustments for different motor series and braking system selection.
Appendix
The appendix provides additional technical details, including hardware location diagrams, resolver connections, and adjustments for various components like motor thermal sensors.
1. PTC and NTC Thermal Sensors
  • PTC Thermal Sensor: The resistance value at 120°C is specified as 3 kΩ, with a standard PSTH-A value of 10 kΩ.
  • NTC Thermal Sensor: For motors with NTC sensors, the amplifier configuration requires the OP jumper closed and MN jumper open. The resistance value at 120°C is also 3 kΩ, with a standard PSTH-A value of 10 kΩ.
2. Current Loops
  • For amplifiers ranging from 4 A to 100 A, the current loop jumpers are adjusted based on the calculated G value, which is a product of amplifier current and inductance between phases.
  • Different jumper positions (B1, B2, B3) are used depending on the G value range.
3. I2T Protection
  • Fusing Mode: Activates Idyn signal at 85% of rated current. If current does not drop within 1 second, the amplifier is disabled.
  • Limiting Mode: Similar to fusing mode, but the amplifier current is limited at the rated current value.
  • Formulas are provided for calculating maximum current duration before Idyn signal release and current limitation.
4. Command Logic Adjustment
  • Logic inputs can be configured in positive or negative logic, affecting the response time and input impedance.
  • "AMP READY" and "POWER READY" outputs depend on auxiliary supply configuration and jumper settings.
5. 360° Shield on Connectors
  • The shield must remain uninterrupted over the cable length, with specific instructions for ensuring continuity using clamps and soldering.
6. Order Code
  • Details the coding system for ordering, including options for RS232, RS422, amplifier current rating, and additional features like auxiliary encoder input and braking resistor connection.
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Catalog excerpts

BD1k(GB)2.1-1

SERVO DRIVES & MOTION CONTROL Digital drive with CANopen interface Installation Guide

 Open the catalog to page 1
BD1k(GB)2.1-2

! This is a general manual describing a series of servo amplifiers having output capability suitable for driving AC brushless sinusoidal servo motors. This manual may be used in conjunction with appropriate and referenced drawings pertaining to the various specific models. Instructions for storage, use after storage, commissioning as well as all technical details require the MANDATORY reading of the manual before getting the amplifiers operational. Maintenance procedures should be attempted only by highly skilled technicians having good knowledge of electronics and servo systems with variable...

 Open the catalog to page 2
BD1k(GB)2.1-3

OINFRANOR SERVO DRIVES & MOTION CONTROL

 Open the catalog to page 3
BD1k(GB)2.1-5

Chapter 1 – General description 1 - INTRODUCTION Series SMT-BD1 digital servo modules are PWM servo amplifiers that provide speed control for AC sinusoidal motors (brushless) with transmitter resolver. The pluggable SMT-BD1 system is available as a single-axis block version or as a multi-axis version that can receive up to seven axes in a standard 19" rack including the power supply. The SMT-BD1/k amplifier is a version of the standard SMT-BD1 amplifier, with a CANopen interface allowing the receipt of the motion commands by the CAN bus instead of the analog +/- 10 V input. The operation of this...

 Open the catalog to page 5
BD1k(GB)2.1-6

2.2 - REFERENCE TO THE STANDARDS The 220 VAC version of the SMT-BD1 amplifiers operating in the BF rack, which is equipped with the mains filter BF-35 or 70, has been approved for its conformity with the Electromagnetic Compatibility standards: - EN 55011, Group 1, Class A regarding the conducted and radiated radioelectric disturbances, - CEI 801 - 2 - 3 - 4 regarding the immunity. The 400 VAC version of the SMT-BD1 amplifiers operating in the BF-400 rack, which is equipped with the mains filter F400-35 or 70, has been approved for its conformity with the Electromagnetic Compatibility standards:...

 Open the catalog to page 6
BD1k(GB)2.1-7

OINFRANOR SERVO DRIVES & MOTION CONTROL 1 - MAIN TECHNICAL DATA Auxiliary supply voltage 310 VDC ( 200 V < Uaux < 340 VDC max.) Motor terminal to terminal output voltage 200 Vrms for DC bus 310 VDC Output currents for the Fusing mode of the I2t protection (see Chapter 8, part 3.3) * Maximum room temperature = + 40° C, fan 1 = 56 l/s, fan 2 = 90 l/s Note: The SMT-BD1-k-X/Xr amplifier types are equipped with an additional heatsink in order to improve the heat dissipation and increase their rated current. The width of these amplifier types is then 18 TE instead of 12 TE. PWM switching frequency...

 Open the catalog to page 7
BD1k(GB)2.1-8

Speed loop bandwidth Adjustable digital gains Cut-off frequency for 45° phase shift: Selectable : 50 Hz, 75 Hz or 100 Hz Encoder position output Two A and B channels in quadrature with n marker pulse(s) per revolution. RS422 line driver. Programmable resolution: max. 8192 ppr up to 900 rpm max. 4096 ppr up to 3600 rpm max. 1024 ppr up to 14000 rpm Accuracy: 8 arc minutes + 1/4 point (2 arc minutes + 1/4 point on request) Note: The total position accuracy must take into account the accuracy of the resolver used. Analog outputs (test connector) Speed input command (CV): ±10 V pour ±vitesse max...

 Open the catalog to page 8
BD1k(GB)2.1-9

CINFRANOR Cooling Natural convection or forced air, according to the rated current (see current table, chap. 2, section 1)

 Open the catalog to page 9
BD1k(GB)2.1-10

Front panel connectors: For resolver connections other than those of MAVILOR motors in standard version, please see resolver wiring table in Chapter 8 (Appendix), part 2.

 Open the catalog to page 10
BD1k(GB)2.1-11

OINFRANOR 3 - X2: ENCODER CONNECTOR Sub D 25 pins female * 10 V for amplifier current rating

 Open the catalog to page 11
BD1k(GB)2.1-12

5 - X4: COMMAND CONNECTOR Sub D 25 pins male.

 Open the catalog to page 12
BD1k(GB)2.1-13

SMT-BD1/k 8 - SPECIFICATIONS OF THE INPUTS-OUTPUTS 8.1 - DEDICATED LOGIC INPUTS Dedicated logic inputs: FC+, FC-, INDEX, ENABLE. Response time: FC+, FC-, INDEX, ENABLE : 500 µs. 8.2 - LOGIC INPUTS Logic inputs: LIN0 to LIN5 Logic input The input voltage corresponding to level 1 is between 5 V and 24 V. PC829 8.3 - LOGIC OUTPUTS Logic outputs LOUT0 to LOUT3 The logic outputs are open collector outputs The output current is 5 mA.

 Open the catalog to page 13
BD1k(GB)2.1-14

8.4 - INCREMENTAL ENCODER OUTPUT Recommended line receiver: 26LS32. 8.5 - INCREMENTAL ENCODER INPUT Recommended line driver: 26LS31.

 Open the catalog to page 14
BD1k(GB)2.1-15

Chapter 4 - Connections 1 - CONNECTION DIAGRAMS 1.1 - CONNECTION OF THE RACK POWER SUPPLIES AND THE MOTORS See manuals SMT-BM 20 A - BMM 05 F - BMM 05 AF for single-axis racks and BF Rack for multiaxis racks. 1.2 - CONNECTION BETWEEN CONTROLLER AND DRIVE Resolver signal POWER SUPPLY

 Open the catalog to page 15
BD1k(GB)2.1-16

1.3 - CONNECTION OF THE CAN INTERFACE For each amplifier connected to the network: CAN HIGH GND The specific cable impedance is about 120 Ω. The total bus length must not exceed 40 m at 1 Mbit. Both bus ends must be connected to a 120 Ω load resistor. Cable required for the connection between two nodes: 360° shield connection 1.4 - CONNECTION OF THE SERIAL LINK RS 232 360° shield connection

 Open the catalog to page 16
BD1k(GB)2.1-17

2 – WIRING (according to CEI 801 and EN 55011 standards - See enclosed drawings (see Chapter 8: "Shield connection on the connectors"). 2.1 - GND WIRING AND GROUNDING The reference potential is the earth (ground). Motors and resolvers are grounded via their housing. If a reference of potential is existing, like a main chassis or a cabinet, with a low impedance between the different elements, it should be used with short connections and this reference potential should also be grounded. Reference potential connections (especially to the ground) are recommended ONLY if these connections have a very...

 Open the catalog to page 17
BD1k(GB)2.1-18

The SMT-BD1/k drive is only operated with the CANopen interface. All parameters can be modified by SDO (see CANopen Communication Protocol). The parameters can also be modified via the serial link. The VDSetup software version 1.11 and higher allows to adjust the amplifier parameters from a PC. The use of the VDSetup software is described in the pertaining User manual. The CAN bus communication speed is set by means of the SW2.3 and SW2.4 micro-switches (see Chapter 8, "Hardware adjustments" for the location of these micro-switches): The micro-switch position modification becomes effective at...

 Open the catalog to page 18

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