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BD1(GB)7.1

BD1(GB)7.1
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BD1(GB)7.1

Product catalog summary
General Overview: The SMT-BD1 manual provides detailed guidance on using servo amplifiers for AC brushless sinusoidal servo motors. It stresses the importance of thoroughly reading the manual to ensure proper handling and compliance with standards.
Conformity and Standards: Compliance with European standards for CE approval is emphasized, contingent upon following the installation recommendations in the manual.
Safety and Handling: The manual warns of potential physical damage from improper handling and advises waiting at least five minutes after power down before handling amplifiers due to residual voltage. Guidelines for storage and handling to prevent electrostatic discharge damage are also provided.
Technical Specifications: Includes detailed technical specifications, block diagrams, and protection mechanisms such as fuse protection and displayed protections.
Connections and Wiring: Detailed instructions on connector locations, wiring diagrams, and grounding procedures are provided, covering various connectors like resolver, position, test, and input-output command connectors.
Adjustable Functions: Describes the use of a PC graphic window for digital drive adjustments, including control and adjustment panels, parameter file menus, and advanced functions like motor and controller parameters.
Commissioning: Outlines steps for checking amplifier configuration, putting it into operation, and adjusting it for new motors, including speed loop adjustment with vertical loads.
Troubleshooting: Provides a comprehensive troubleshooting guide for system faults, stored faults, and operating problems, along with service and maintenance instructions.
Appendix: Additional information on hardware adjustments, resolver and motor connections, logic control adjustments, and software installation is provided.
Introduction: Series SMT-BD1 digital servo modules are PWM servo amplifiers designed for speed control of AC sinusoidal motors with transmitter resolvers, available in single-axis or multi-axis versions.
Amplifier Versions: Various versions are available, each designed for specific applications such as speed control, position control, tension control, spindle motor axis positioning, and product registration.
Software: The BPCW software, compatible with Windows, allows for easy display and modification of amplifier parameters.
Conformity with European Standards: SMT-BD1 amplifiers comply with CE standards, featuring a DC/DC converter for logic voltage and packaged as a 6U "double Eurocard".
Technical Specifications: Includes operating voltage, motor terminal output voltage, output currents, switching frequency, speed range, encoder position output, and logic inputs and outputs.
Main Protections: Protections include overload, resolver cable interruption, power stage failure, and more, with faults displayed via LEDs.
Connectors: Details on connectors for resolver, position, test, and input-output commands are provided.
Specifications of Inputs and Outputs: Outlines various input and output specifications for an amplifier system, including key inputs and outputs with specific voltage requirements.
Connection Details: Provides detailed connection diagrams for rack power supplies, motors, and amplifier commands, emphasizing proper grounding and shielding.
Adjustable Functions: The BPCW program facilitates easy adjustment of the amplifier, with functions like RUN and SPEED, and access to parameters such as maximum speed and offset compensation.
Parameter File Management: Describes functions for saving and loading amplifier parameters to and from files, and saving parameters to EEPROM.
Advanced Functions: Includes motor parameter adjustments such as auto-phasing procedure and user-defined motor parameters.
Current Phase Lead Calculation: Describes the calculation of the Current Phase Lead parameter, crucial for maintaining the maximum torque/current ratio in motors.
Controller Parameters: Details the speed regulator structure, including parameters like Speed Error Low Pass Filter and Proportional Speed Gain.
Analog Input Filter: Defines the cut-off frequency for the speed input command.
Pulse Input Mode Disabling: Disables pulse input mode for certain options and enables standard speed mode.
Utilities: Includes functions like Read Drive Status and Digitizing Oscilloscope.
Commissioning: Details the standard configuration for MAVILOR motors, including checking amplifier configuration and communication via serial link.
Speed Loop Adjustment with Vertical Load: Provides methods for load control by PC or NC, including AUTO-TUNING procedures.
Troubleshooting: Addresses system faults, stored faults, and diagnostic procedures.
Fault Descriptions and Troubleshooting: Provides detailed descriptions and troubleshooting steps for various faults such as BUSY Fault, EEPROM Fault, and Motor Overtemperature.
Operating Problems: Addresses issues like motor not moving, no torque, and erratic oscillations.
Service and Maintenance: Provides guidelines for replacing an amplifier and performing offset compensation.
Hardware Adjustments: Specifies adjustments for current loops and thermal sensors.
Resolver and Motor Connections: Provides detailed wiring diagrams and component specifications.
I2T Protection: Describes current limitation and protection mechanisms.
Specifications and Calculations: Provides formulas for calculating the amplifier RMS current and the I²t signal value.
Current Limitation Modes: Describes Fusing and Limiting modes for current limitation.
Logic Control Adjustment: Specifies conditions for logic inputs and outputs, and fault resetting.
Software Installation: Provides instructions for installing the BPCW software under Windows.
360° Shield on Connectors: Emphasizes the importance of maintaining an uninterrupted shield over the entire cable length.
Cogging Torque Compensation: Explains the procedure for setting up cogging torque compensation in brushless permanent magnet motors.
Amplifier and Software Types: Lists various amplifier types and BPCW software types, including their configurations and features.
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Catalog excerpts

BD1(GB)7.1-1

SERVO DRIVES & MOTION CONTROL SMT-BD1 digital drive for AC sinusoidal synchronous motors

 Open the catalog to page 1
BD1(GB)7.1-3

! This is a general manual describing a series of servo amplifiers having output capability suitable for driving AC brushless sinusoidal servo motors. This manual may be used in conjunction with appropriate and referenced drawings pertaining to the various specific models. Instructions for storage, use after storage, commissioning as well as all technical details require the MANDATORY reading of the manual before getting the amplifiers operational. Maintenance procedures should be attempted only by highly skilled technicians having good knowledge of electronics and servo systems with variable...

 Open the catalog to page 3
BD1(GB)7.1-5

SERVO DRIVES & MOTION COmtOl

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BD1(GB)7.1-7

Chapter 1 - General description 1- INTRODUCTION Series SMT-BD1 digital servo modules are PWM servo amplifiers that provide speed control for AC sinusoidal motors (brushless) with transmitter resolver. The pluggable SMT-BD1 system is available as a single-axis block version or as a multi-axis version that can receive up to seven axes in a standard 19" rack including the power supply. * The basic amplifier module SMT-BD1 / a or b provides the speed control for AC synchronous motors with +/- 10 V analog speed input command. The SMT-BD1 / c version with its specific option board allows the direct...

 Open the catalog to page 7
BD1(GB)7.1-8

OINFRANOR 2.2 - REFERENCE TO THE STANDARDS The 220 VAC version of the SMT-BD1 amplifiers operating in the BF rack, which is equipped with the mains filter BF-35 or 70, has been approved for its conformity with the Electromagnetic Compatibility standards: • EN 55011, Group 1, Class A regarding the conducted and radiated radioelectric disturbances, The 400 VAC version of the SMT-BD1 amplifiers operating in the BF-400 rack, which is equipped with the mains filter F400-35 or 70, has been approved for its conformity with the Electromagnetic Compatibility standards: • EN 55011, Group 1, Class A regarding...

 Open the catalog to page 8
BD1(GB)7.1-9

SMT-BD1 SERVO DRIVES & MOTION CONTROL Chapter 2 - Specifications | 1 - TECHNICAL SPECIFICATIONS Operating voltage Auxiliary supply voltage Motor terminal to terminal output voltage Output currents for the Fusing mode of the I2t protection (see Chapter 8, part 3.3) Output currents for the Limiting mode of the I2t protection (see Chapter 8, part 3.3) * Maximum ambient temperature = + 40° C, fan 1 = 56 l/s, fan 2 = 90 l/s Note: The SMT-BD1-X/Xr amplifier types are equipped with an additional heatsink in order to improve the heat dissipation and increase their rated current. The width of these amplifier...

 Open the catalog to page 9
BD1(GB)7.1-10

SMT-BD1 Motor accel/decel ramp range From 0 to 30 s between zero speed and max. speed Sampling period = 0,5 ms Anti-wind-up system of the integrator Antiresonance filter Adjustable digital gains Speed loop bandwidth Cut-off frequency for 45° phase shift Selectable : 50 Hz, 75 Hz or 100 Hz Speed range 1 : 2048 with 12 bits input command 1 : 32768 with 16 bits input command Encoder position output (*) Two A and B channels in quadrature with n marker pulse(s) per revolution. RS422 line driver Programmable resolution: max. 8192 ppr up to 900 rpm max. 4096 ppr up to 3600 rpm max. 1024 ppr up to 14000...

 Open the catalog to page 10
BD1(GB)7.1-11

Temperature - storage - 20°C to + 70°C - operation 5°C to +40°C From 40°C on, the rated currents must be reduced of 3 %/°C. Max. temperature: 50°C Natural convection or forced air, according to the rated current (see current table) 2 - BLOCK DIAGRAM Resolver MOTOR -UP X1 5/9 X2 Resolver conversion Resolver oscillator Current monitor Analog input Power fault Analog input P err Vmes Vref IQ ID Imes Idc Current loops Vector control Speed loop Serial interface Selectable outputs Logic supplies

 Open the catalog to page 11
BD1(GB)7.1-12

CINFRANOR 3 - MAIN PROTECTIONS 3.1 - DISPLAYED PROTECTIONS

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BD1(GB)7.1-13

CINFRANOR SERVO DRIVES & MOTION CONTROL 1.1 - RACK CONNECTORS See manuals pertaining to the SMT-BM 20 A - BMM 05 F - BMM 05 AF single-axis racks and the BF rack. 1.2 - AMPLIFIER CONNECTORS Faults display Resolver Serial link Encoder output Test and Offset push button 2 - X1 RESOLVER CONNECTOR (Sub D 9 pins female) For resolver connections other than those of MAVILOR motors in standard version, please see resolver wiring table in Chapter 8 (Appendix), part 2.

 Open the catalog to page 13
BD1(GB)7.1-14

* 10 V for amplifier current rating Linearity = 10 % for logic board type 01612A, 01612B or 01612C.

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BD1(GB)7.1-15

CINFRANOR 5 - X4 INPUT - OUTPUT COMMAND CONNECTOR (Sub D 25 pins male) Pin For the use of a negative command logic, please see Chapter 8, part 4.1.

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BD1(GB)7.1-16

SMT-BD1 5.1 - SPECIFICATION OF THE ANALOG INPUTS 22 nF 5.2 - SPECIFICATION OF THE LOGIC INPUTS / OUTPUTS Log+ Same for IDYN, Power OK

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BD1(GB)7.1-17

SERVO DRIVES & MOTION CONTROL 6 - X5 SERIAL LINK (Sub D 9 pins male)

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BD1(GB)7.1-18

Chapter 4 - Connections 1 - CONNECTION DIAGRAMS 1.1 - RACK POWER SUPPLIES AND MOTORS CONNECTION See manuals SMT-BM 20 A – BMM 05 F – BMM 05 AF single-axis racks and BF rack. 1.2 - AMPLIFIER COMMAND CONNECTION Incremental position input Resolver signal Resolver reference Speed input command 11 GND MOTOR 10 Speed monitor L1 POWER SUPPLY

 Open the catalog to page 18
BD1(GB)7.1-19

SMT-BD1 1.3 - SERIAL LINK CONNECTION 2 - WIRING according to CEI 801 and EN 55011 standards - See enclosed drawings (chapter 8) 2.1 - GND WIRING AND GROUNDING The reference potential is the earth (ground). Motors and resolvers are grounded via their housing. If a reference of potential is existing, like a main chassis or a cabinet, with a low impedance between the different elements, it should be used with short connections and this reference potential should also be grounded. Long reference potential connections are suitable ONLY if these connections have a very low impedance (< 0,1 Ω). Cables...

 Open the catalog to page 19
BD1(GB)7.1-20

CINFRANOR Chapter 5 - Adjustable functions | The BPCW programme is IBM PC compatible with the operating system WINDOWS® and allows a very easy adjustment of the amplifier. INFRANOR digital drive File Setup Advanced functions Utilities Help Analogue input +/-10V Rated speed: 3600 rpm Max speed: 3600 rpm Accel, time: 0.000 s Offset compensation “Error message Encoder resolution [ INFRANOR 1 - PC GRAPHIC WINDOW (INFRANOR Digital Drive) The INFRANOR Digital Drive graphic window has an adjustment panel, a control panel and functions accessible via menus. This presentation allows a quick adjustment...

 Open the catalog to page 20

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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