Defect Map

Defect Map

Defect Map

Product catalog summary
Overview of Defect Map
Defect Map is an advanced module of SPC Vision designed to enhance the recording and analysis of visual, surface, and attribute inspections. It provides critical insights to control manufacturing processes and improve quality standards.
Need for Defect Map
Manufacturing products with critical surface or cosmetic features to high-quality standards is challenging due to numerous potential defect causes and subjective inspection processes. Traditional pass/fail data collection makes process control and improvement difficult.
Benefits of Defect Map
  • Records detailed defect information including type, location, severity, and size.
  • Provides an electronic 'measles' chart for visual analysis.
  • Enables real-time validation and analysis.
Typical Applications
  • Non-Destructive Testing
  • Composite Surface Inspection
  • Products with critical cosmetic features
Key Features
  1. Reject Overview: Monitors total defects, trends, and defect locations.
  2. Trend Analysis: Analyzes trends for individual defects.
  3. Focus Efforts: Uses Pareto charts to identify defects causing the most issues.
  4. Location Analysis: Identifies zones with the worst defects for root cause analysis.
  5. Deeper Analysis & Action: Facilitates root cause investigation and corrective action testing with intuitive data filtering and analysis.
Defect Map's visual and intuitive analysis tools allow for quick identification, management, and resolution of quality problems, streamlining process improvement efforts.
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Catalog excerpts

Defect Map-1

Defect Map is an advanced attribute module of SPC Vision which allows you to easily record and analyse all aspects of visual, surface and attribute inspection. It provides key information to help you control the manufacturing process and focus your improvement ef forts. Why is Defect Map Needed? Products containing critical surface or cosmetic features are notoriously difficult to manufacture to consistently high quality standards. This is partly due to the large number of potential defect causes but also to the way in which the inspection data is collected, managed and analysed. The combination of the inspection process being very subjective and normally only pass/fail data recorded means it is very difficult to control the process and even harder to improve it. How Can Defect Map Help? By recording information such as defect type, location, severity and size, defect map lets you clearly see the problematic areas, whether a particular defect is getting better or worse and also whether defects are becoming more severe. This allows you to control the process and focus your improvement efforts. Key Features & Benefits • Electronic ‘measles’ chart • Records defect type, size, location & severity • Real Time validation & analysis Typical Applications • Non Destructive Testing • Composite Surface Inspection • Any products with critical cosmetic features

 Open the catalog to page 1
Defect Map-2

5 Steps to Focus your Process Improvement Defect Map analysis is extremely visual and intuitive with only a few clicks to provide all the information needed to quickly identify, manage and resolve quality problems. 1. Reject Overview Monitor the total number of defects, the general trend and the location where the defects are occuring. 2. Trend for Each Defect The next step is to analyse the trend for each of the individual defects. 3. Focus your Efforts Attack the issues which are going to give you the biggest improvement. Pareto charts will clearly show you which defects are causing the most...

 Open the catalog to page 2

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