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Custom Made Blanking Line

Custom Made Blanking Line
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GLOBAL METALFORi'AIfdG SOLUTION The capacity of providing turnkey metal stamping systems managing and coordinating various sources to ensure functionality, availability, reliability and accuracy increasingly represents a 'plus' with great added value.

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TECHNICAL CHARACTERISTICS Quality: Ultimate strength: From 1 to 3 mm thickness: Yield point: From 1 to 3 mm thickness: From 2.5 to 3 mm thickness (max 880 mm width): Slide adjustment (ADJ): General structural deection: Slide dimensions: Moving bolster dimensions: Distance of moving bolster from oor: Continuous speed (variable): Rated energy at 15 strokes/min (10% slow down): Rated energy at 25 strokes/min (10% slow down): Motor: Rated power: Type of motor control: Max noise level: Cold rolled and/or galvanised steel Up to 1 mm thickness: 220-900 MPa 230-550 MPa Up to 1 mm thickness: 160-550...

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TECHNICAL CHARACTERISTICS (CONT.) Exit stacker Type of movement: Material to be handled: Blank Thickness: Strands: Blank width: Blank length (each station): Stack height (300 mm pallet included): Stacking accuracy: Stack weight: Diameter of levelling rolls (cassette for structural parts): Number of intermediate rolls: Number of back-up cylinders: Main motor power: Start-Stop Hot, cold rolled, galvanised steel and (prepared for) aluminium 0.5 – 2.5 mm max 4 400-2150 mm 400-4000 mm 800 mm 1 mm (sheet to sheet) 3 mm (stack) 10 t 45 mm 19 9+9 250 kW MAIN TECHNICAL CHARACTERISTICS Press type:...

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DESIGNED FOR FLEXIBILITY AND QUALITY The S4-8000/E blanking press was designed and manufactured by AIDA for the production of blanks for the production of structural details and body parts for the car industry. The entire line was conceived specically to meet the requirements of a well-known Italian Tier 1 manufacturer with exibility and quality as the main objectives of the project. “The main need of our customer”, said Alessandro Galli, area manager for the automotive sector, “was that of managing the entire coil process within the company, from coil to nished product. In the past, large...

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The stacker is suitable for blanks ranging from 4 x 2 m, typical of car body sides, up to 400 x 400 mm parts. Each platform can hold up to six different stacks. The system is designed for the future installation of a rear stacker so as to enable the production of parts with lateral ejection. In consideration of the increase in the use of aluminium body parts, the line can manage this type of production as well (material handled by suction cups instead of magnets). AIDA has adopted specically designed solutions in response to the customer’s high-quality requirements. “The leveller was...

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typically suitable for the production of panels for the automotive sectors (doors, body sides). The slide motion is obtained by means of a simple reduction eccentric drive with a 4-point, double helical gear. This technical solution, in addition to being a must, due to the high peripheral gear speed, has the advantage of minimizing the noise level. set by European regulation (Euro code 3). AIDA increasingly shares these tests with its customers who then analyse the results for a constructive dialogue on strain and deformation values. In this way the customer knows exactly how its press...

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HIGH AVAILABILITY AND RELIABILITY LEVEL The press is controlled by a supervision system displaying all the press and line functions. Single stations are positioned all along the line; one for press control, one for the stacker, one for the feeding line and one for the leveller. Further local stations are provided. The control system is by Siemens whereas each machine has its own control system with PLC S7 in Ethernet. There is a data exchange between the various machines to identify the tool code and any anomalies. The overall safety system of the equipment is managed by a Pilz system...

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typical of the presses manufactured in Japan. As to the equipment positioned before and after our press (i.e.: the coil feeding line, the stacking system, the strip washing system and the soundproof booth), our suppliers are among the leading experts in the eld and in the manufacture of dedicated lines - in order to ensure the high quality level of the entire line. In this project, AIDA acted as main contractor, as happens more and more frequently in the supply of complex stamping systems. Capability of supplying turnkey systems is a real ‘plus’ in this market. In fact, ensuring the...

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MORE THAN 90 YEARS EXPERIENCE AIDA has a manufacturing space of 185,800 square meters divided into eight main manufacturing locations worldwide in Japan, Malaysia, China, USA and Italy. Annual sales are of approximately 415 million Euros with 5% of the annual revenue reinvested into research and development activities. AIDA has more than 1600 associates worldwide working in its manufacturing facilities and numerous customer support centers and service bases spanning more than 50 countries. More than 70,000 presses have been manufactured since beginning of operations 90 years ago. AIDA...

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