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Material Handling MAGNETS

Material Handling MAGNETS
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Material Handling MAGNETS

Product catalog summary
Magnet Safety & Design Factors
This section discusses safety considerations and design factors for magnets, focusing on the impact of physical shape, surface condition, part size, and temperature on performance. It highlights safety factors like wear, extreme temperatures, and electrical current exposure, and introduces the concept of design factor, which compares the magnet's working load limit to its maximum holding value.
Cutting Table Devices
Specifications for cutting table tools and retrievers are provided, detailing models with different lifting capacities and magnet types (Ceramic, Neodymium, Samarium). Features include secure gripping, lightweight handles, and temperature limits for each magnet type.
Lifting Accessories
This section emphasizes selecting the right magnet with a working load limit slightly higher than the part's weight to account for surface conditions affecting performance.
Magnetic Sweepers
Magnetic sweepers are highlighted for their use in cleaning and maintenance applications.
Magnetic Chucks for Grinding, Milling & Turning
Details on magnetic chucks used in machining processes, including specifications and applications, are provided.
Magnet Materials
Descriptions of different magnet materials, such as Flexible Magnetic Strips, Ceramic, Alnico, Rare Earth Neodymium-Iron-Boron, and Samarium Cobalt, are included, focusing on properties like strength, temperature range, and resistance to demagnetization.
Brand Values
Industrial Magnetics, Inc. emphasizes loyalty, dependability, and trust, focusing on personalized service and innovative solutions, highlighting its USA M.A.D.E™ products.
Manhole Cover Lifts
Options for manhole cover lifts are presented, including systems with adjustable hooks and retractable handles for easy maneuverability, and features of steel or aluminum manhole dollies.
Overview: The document provides detailed specifications and features of various industrial magnetic products designed for lifting, retrieving, and handling metal parts, including rare earth magnets, power grips, magnetic retrievers, and more, tailored for specific industrial applications.
1. Rare Earth Magnets:
  • Securely grips heavy parts on flat or pipe surfaces.
  • Maximum temperature tolerance of 180°F (82°C).
  • Features a locking On/Off handle with a comfort grip.
  • Models include PG3060N and PG3100N with varying lift capacities and dimensions.
2. On/Off Power Grip:
  • Effective holding against shear force with a maximum temperature of 300°F (148°C).
  • Models include AC2100WLH, AC2200WLH, and AC2201WLH with different lift capacities and dimensions.
3. Power Grip Magnet:
  • Reduces employee injury by keeping hands out of press.
  • Interchangeable magnet and grip ends, suitable for retrieving hot parts.
  • Models include IMPL2100, IMPL2104, IMPL3040, and IMPL3060.
4. Grip Stick Retriever:
  • Handheld lift with an easy trigger release for retrieving hot parts.
  • Features a permanent magnet and plastic injection molded body.
  • Maximum temperature tolerance of 300°F (148°C).
5. Magnetic Triggerlift®:
  • Designed for picking parts off cutting tables and retrieving parts.
  • Features a powerful, permanent rare-earth magnet with a lightweight aluminum handle.
  • Model PP2004R with a hold capacity of 110 lbs (49.90 kg).
6. Load Control Magnet:
  • Powerful On/Off Rare Earth Magnet for guiding loads into position.
  • Telescoping pole allows control without close proximity.
  • Models include LCM0150-01 and LCM0150-02 with varying specifications.
7. Magnetic Sheet Handlers:
  • Designed for lifting or moving sheets, plates, and hot or oily parts.
  • Protects workers from cuts and increases productivity.
  • Models include B100, B250, B400, and B600 with different lift capacities.
8. Manhole Cover Lift Products:
  • Magnetic lid remover for manhole covers up to 450 lbs.
  • Features a durable stainless/aluminum construction with a rubber grip T-handle.
  • Model MCL450 for easy operation and safety.
9. Magnetic Sweepers:
  • Designed for attracting ferrous metal pieces and debris.
  • Available in towable and floor/shop models with varying specifications.
  • Models include RSE060, RSE072, RSE096, and RSE120.
10. Workholding Chucks for Grinding & Milling:
  • Permanent and electromagnetic chucks for precision grinding and milling.
  • Features include uniform holding power, low residual magnetic field, and fine pole division.
  • Models include CP0410MICRO, CP0612C2, CE0408LBP, and CE1224LBP.
Conclusion: The document provides comprehensive details on various magnetic products, highlighting their features, specifications, and applications in industrial settings. These products are designed to enhance safety, efficiency, and productivity in handling metal parts.
Overview: The document provides detailed specifications and features of various magnetic tools and accessories used in pipe fabrication, welding, and clamping applications. These tools are designed to enhance precision, efficiency, and safety in industrial settings.
Pipe Fabrication Tools: The magnetic base set allows for hands-free use of a framing square on pipes, improving measurement accuracy and reducing setup time. It supports pipes from 2" to 12" in diameter.
Weld Torch Holders: These holders securely position welding torches using a magnetic base for easy repositioning. They are available for TIG and MIG torches with varying hold capacities and dimensions.
Grinder Tool Holders: Designed to keep grinders protected and accessible, these holders use a magnetic base for quick placement and can hold grinders in various orientations.
Magnetic Squaring Arm - Press Brakes: This tool features an adjustable arm with powerful magnets for precise part positioning and safety features to prevent accidental falls.
On/Off Rare Earth Jig Magnets: These magnets provide strong, precise positioning for jigs and fixtures, with options for flanged and non-flanged models.
Magnetic Welding Grounds: These devices offer secure attachment to steel surfaces, ensuring constant electrical ground contact for welding applications.
On/Off Magnetic Weld Grounds: These switchable magnets facilitate quick setup and movement during welding, suitable for flat or pipe surfaces.
On/Off MagPry™: A magnetic pry bar for material leveling and alignment, enhancing efficiency in plate matching and seam work.
Magnetic Welding Wind Block: Designed to prevent gas coverage loss and reduce arc flash, these blocks are versatile for various welding positions.
Cantilever Clamps: These clamps offer multiple gripping surfaces and are designed to prevent distortion and twisting, with options for different handle types and materials.
Magnetic Door Latches and Connectors: These latches and connectors use powerful magnets for secure attachment in various applications, including doors, cabinets, and tool storage.
Magnet Specifications and Models
Various magnet models are detailed, including their holding capacity, dimensions, weight, and color. Models include D1BL, D1WH, D3X1BL, D3X1BLP, D3X2BL, D3X1BKT, and D3X2BKT. Notably, models with two magnets project farther than most door knobs.
Magnetic Rubber Bumpers
These bumpers offer a strong magnetic hold and are abrasion-resistant. They are designed for indoor use with a temperature range of 0° to 180°F. Models include B705W5006, B727W5006, B755W7506, B116W7506, and B785W10006.
Spark Plug Boot Pliers
These pliers are insulated to prevent wire damage and electrical shock. They come in various angles and sizes, with models like PLS100, PLS110, PLS120, PLS130, PLS140, and PLS200N.
Hose Clamp Pliers
Designed for automotive and appliance use, these pliers have swivel jaws and are available in models PLC200, PLC210, PLC220, and PLC230.
Nylon Fuse Pullers/Installers
These tools are non-conductive and designed for removing and installing fuses. Models include PLF100 and PLF200.
Push Pin Pliers
These pliers are used for removing plastic push pin anchors without damage. Models include PLP100, PLP110, and PLP120.
Continuous Duty Surface Type Demagnetizers
These devices are used for demagnetizing workpieces and are available in models DSC423 and DSC424.
Mag-Maid Coolant Clean Out Tool
This tool is used for removing metal debris from machinery and work areas, featuring a seam-welded stainless steel tube.
Salvage Magnets
These magnets are used for retrieving metal items and are available in models DT3500, DT0600, and HDR3045.
Electromagnets and Power Supply
Electromagnets offer controlled holding power and are available in various configurations, including rectangular and round island pole electromagnets. Power supplies are also available for these applications.
Transporter® LP Low Profile (TPLP)
These magnets are designed to replace vacuum cups and are used in automated systems. They offer features like reduced air usage and increased grip on parts.
Overview: The document provides detailed information on various magnetic lifting and conveying solutions offered by Industrial Magnetics Inc. These solutions are designed for handling steel sheets and parts in industrial applications, enhancing efficiency and safety.
Transporter® MagVac: Combines magnet technology with vacuum cups for lifting steel, aluminum, and stainless steel parts. It is suitable for robotic systems and press transfer systems, offering benefits like reduced maintenance and no part dropping due to air loss.
Transporter® Magnets (TPMV & TPCA): Ideal for automated and manual material handling, these magnets offer long maintenance-free operation and increased safety. They are particularly useful in automotive, appliance, and office furniture industries.
IXTUR® Pneumatic Magnets: These magnets are designed for lifting and moving steel sheets and parts, offering benefits like increased production and reduced air costs. They operate effectively in any orientation and have a maximum operating temperature of 122°F (50°C).
SheetSeeker® Magnetic Fanners: These fanners use a powerful magnetic circuit to separate steel sheets, reducing costs and increasing safety. They are lightweight and designed for easy transport and operation.
Air Cylinder and Air Spring Fanners: These fanners offer on/off capability and are designed to handle steel sheets of various sizes, providing a fail-safe mode to prevent accidental attraction during transport.
Conveyors & Conveyor Components: The document describes various conveyor solutions, including magnetic skate rails and transfer conveyors, designed to automate sheet handling and improve production efficiency. These systems are customizable to meet specific application needs.
Custom Magnetic Conveying Solutions: Industrial Magnetics Inc. offers custom solutions for magnetic conveying, providing support from design to final testing to meet specific industrial needs.
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Catalog excerpts

Material Handling MAGNETS-1

Material Handling 101A3 MAGNETS, METALWORKING & MATERIAL HANDLING CATALOG

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Material Handling MAGNETS-2

LOYALTY, DEPENDABILITY AND TRUST Our culture of loyalty promotes lasting careers at Industrial Magnetics, which helps staff form longstanding relationships with customers who know us by name. Customers can depend on us to provide timely service, around-the-clock technical support and durable products that last. Thanks to our knowledgeable experts with decades of industry experience, customers trust the quality and accuracy of our recommended solutions. Industrial Magnetics, Inc. is an industry leader in providing both permanent magnets and electromagnets for work holding, lifting, fixturing,...

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Material Handling MAGNETS-3

MAGNET BASICS & SAFETY INFORMATION MAGNET SAFETY FACTORS Our magnetic material meets Magnetic Materials Producers Association (MMPA) standards for physical quality and magnetic properties. Some magnetic material is brittle in nature and minor defects such as chips and hairline cracks are unavoidable. When selecting a magnet for your application, consider the following factors that may affect performance of the magnet: » Physical shape of the part where contacting the magnet will affect the holding power of the magnet » The surface area & condition of your steel item (rough, rusty, dirty, oily,...

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Material Handling MAGNETS-4

CUTTING TABLE TOOLS & RETRIEVERS POWER GRIP PLUS ON/OFF POWER GRIP FEATURES: » Securely grips heavy/hot/sharp parts » Lightweight, nonconductive nylon handle » Easy side-roll release » Maximum Temp: Ceramic 300°F (148°C), Neodymium 180°F (82°C), Samarium Cobalt 392°F (200°C) FEATURES: » Switchable Rare Earth Magnet » Securely grips heavy parts » Works on flat or pipe » Max. Temp. 180°F (82°C) » Locking On/Off Handle » Comfort Grip Note: Magnet Length 6”, Magnet Width 0.56” Flat Lift - Round Lift - Ht. Wd. Ln Magnet Magnet Wt. Model lbs (kg) lbs (kg) (in) (in) (in) Wd. (in) Ln (in) (lbs) No. 60...

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Material Handling MAGNETS-5

CUTTING TABLE TOOLS & RETRIEVERS LOAD CONTROL MAGNET Stay safe. This extremely powerful On/Off Permanent Rare Earth magnet lets you guide loads into position without being in close proximity. Attach the On/Off permanent magnet to a corner or along the side of your load. As the load is lifted, the Load Control Magnet’s articulating connection to the lightweight telescoping pole allows you to control and position the load exactly where you want without endangering yourself, others or expensive equipment, should your lifting device fail. FEATURES: Powerful On/Off Rare Earth Magnet Buy the magnet...

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Material Handling MAGNETS-6

LIFTING ACCESSORIES WELD-ON PADEYES Engineered and certified to meet all ASME BTH-1 categories and classes. Eliminate the need and time to engineer, fabricate, machine and certify lifting padeyes. By purchasing these one-of-a-kind padeyes, you can have them on the shelf ready to weld and speed up delivery, testing and approval of your projects. Welders Qualification FEATURES: Weld Type » Hole is reamed to fit shackle pin/bolt ± 0.01” and Specs » Weldable A36 Carbon Steel Weld To Line » Weld Spec and Weld Line on Padeye » Date Coded » Engineered and Certified B Minimum Weld 0.188” 1/4” 3/16 PJP...

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Material Handling MAGNETS-7

MANHOLE COVER LIFT PRODUCTS MAGNETIC FLOOR & SHOP SWEEPERS SS: Works on hard floors or carpeted areas. Clean shops, offices, retail stores right up to the edge of walls, machinery into corners with its unique wheel design. FS/IS: Ideal for floors, parking lots and construction sites (IS is Self Cleaning). FS Model No. SS1800 FS1200 FS2400 FS3600 IS1400 24 29-1/2 7-1/2 49-1/2 6 1-3/4 400 46.0 IS2400 *Note: Sweepers are designed for attracting ferrous metal pieces and debris and are not designed for lifting heavy objects. The Hold rating is measured by a vertical pull test from a 0.5" thick ground...

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Material Handling MAGNETS-8

WORKHOLDING CHUCKS FOR GRINDING & MILLING PERMANENT MAGNETIC CHUCK - GRINDING Walker's permanent magnetic chucks are manually operated. Made with powerful permanent rare earth (NEO) magnet materials, these chucks can hold a wide range of work-pieces without transferring heat into the material. These chucks allows for holding work-pieces during both surface grinding, as well as light milling. EDM is also possible. NEOMAX™ PERMANENT MAGNETIC CHUCK - GRINDING The NeoMax™ chuck is a high powered, rare earth permanent magnetic chuck. This model is an extremely versatile magnetic chuck that can be...

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Material Handling MAGNETS-9

WORKHOLDING CHUCKS FOR GRINDING & MILLING NEOMILL PERMANENT MAGNETIC CHUCK - MILLING Neomill Permanent Magnetic Chuck for milling. These permanent magnetic chucks are designed using Neodymium magnets for milling applications. The dual Neodymium magnet pack generates an exceptionally high holding force on workpieces with an uneven or rough contact surface. FEATURES: » Low magnetic field, concentrated near the top plate surface to reduce chip contamination of the work-piece & cutting tool » Transverse, close pole division of 11 mm of steel and 4mm of brass allows optimal holding of work-pieces...

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Material Handling MAGNETS-10

WORKHOLDING CHUCKS FOR GRINDING & TURNING NEOSTAR ROTARY PERMANENT CHUCK Neostar Chucks with Neodymium (rare earth) magnetic circuits are designed for holding rings and bearing races, as well as solid rounds. This chuck comes standard without center hole. An optional through hole can be provided upon request. Includes Allen key for actuation. NEOSTAR Specifications Size (mm) 150 200 250 300 350 400 500 600 RP RADIAL POLE ROTARY ELECTRO CHUCK Rotary Electromagnetic Chucks are made in radial pole multi-coil design for use in hard turning and free state grinding. The radial pole design is recommended...

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Material Handling MAGNETS-11

MAGNETIC CLAMPING BLOCKS MAGNETIC CLAMPING BLOCKS MBX Magnetic Clamping Blocks have opposite clamping sides when turned ON. Designed to clamp workpieces to steel surfaces, such as machinery or worktables. Ideal for applications such as welding, deburring, tapping or machining operations. With two different shaped clamping surfaces, almost any workpiece geometry can be held such as: flat, round, square or custom profiles. Clamps allow machining on 5-sides, reducing the number of operations. FEATURES: » Powerful ON/OFF Permanent 2-sided Magnet » Holds Flats, Round, Square Workpiece Geometry » 90°...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.