STATISCAN®

STATISCAN®

STATISCAN®

Product catalog summary
Overview: The STATISCAN® is a versatile vertical scanning system designed for hardening or tempering a variety of parts. It is available in configurations with two or four spindles, offering flexibility for different production needs.
Features and Benefits:
  • Two or four spindle configurations allow processing of multiple parts simultaneously.
  • Compact, self-contained design minimizes floor space usage, making it ideal for workcells.
  • Capable of scanning part lengths up to 30 inches, with a maximum heated length of 24 inches on the standard model.
  • Available in different power ratings (50-300 kW) and frequency ranges (10-200 kHz) for precision hardening.
  • User-friendly controls facilitate easy setup, changeover, and diagnostics.
  • Built to machine tool standards for reliable performance and long life.
Specifications:
  • Power and Frequency: 50-300 kW at 10-200 kHz, depending on application.
  • Scanning Distance: 24 inches (600 mm).
  • Cooling Systems: Includes a water-to-water heat exchanger with a centrifugal pump and digital temperature controller.
  • Scanning Speed: 0.04-4.0 inches/second (0.1-100 mm/second).
  • Control: Panelmate/PLC with memory storage for 40 programs, upgradeable to 260 programs.
  • Workpiece Capacity: Length up to 30 inches (760 mm), weight up to 22 lbs (10 kg) per spindle.
  • Machine Dimensions: Width 79 inches, Depth 68 inches, Height 81.50 inches (tower down) to 92.75 inches (tower up).
  • Power Requirements: 480 V, 60 Hz, 3 phase with varying kVA requirements based on power rating.
  • Plant Water Requirements: Varies with power rating, with a maximum of 180 gpm (680 lpm) at 30 psi differential for 300 kW.
  • Safety Features: Includes door interlocks, pressure switches, temperature switches, and a light screen.
Optional Features:
  • Energy Monitor, Insta-Change coil adapter, single-spindle tooling, pneumatic upper centers, and robotic parts handling systems are available as options.
Design and Construction: The STATISCAN® system is robustly constructed with hardened chrome-plated shafts, bronze bearings, stainless steel guide bars, and anodized aluminum plates, ensuring durability and precision.
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Catalog excerpts

STATISCAN®-1

STATISCAN II & IV 12/21/06 STATISCAN 10:49 AM Page 1 ® Unitized Vertical-Scanning System with Two or Four Spindles Features/Benefits • Two spindles to process two parts at a time • Also available as a four spindle in a dual tower/dual power supply configuration • Scans part lengths of 30 in., with maximum scan heated length of up to 24 in. on standard model • Self-contained, compact design for minimal floor space and ideal for workcell • Different power ratings and frequency ranges available for application matched precision hardening • User-friendly controls simplify set-up, changeover and diagnostics • Built to machine tool standards for reliable performance • Simple utility connection for fast installation and relocation Two-Spindle Induction Heating System Low to Mid Volume Production Hardening System ® The STATISCAN can be configured as a single, dual or four spindle, vertical scanning system for hardening or tempering a wide variety of parts. Standard power ratings are available from 50-300 kW at 10-200 kHz depending on the application. Compact, Unitized Machine Design ® The STATISCAN system features a built-in transistorized solid state power supply with heat station, programmable scanner controls, quench and water recirculating system. This unitized construction reduces floor space 50-80% compared to conventional systems. Special Features to Speed Changeover Rugged Design For Long-Life Performance A user-friendly HMI on the STATISCAN® provides quick set-up, changeover and diagnostics capability. To further simplify set-up, the upper tooling carriage can be adjusted up/down without tools. A selection of standard Insta-Change inductor mountings are also available to minimize changeover time. The STATISCAN system is field proven with over 200 systems worldwide. Scanning towers are constructed with 1.5 in. diameter hardened chrome plated shafts, bronze bearings, stainless steel guide bars and 2 in. thick machined anodized aluminum plates. A DC rotation motor and AC servo motor scan for repeatability and positioning accuracy. ® For more information, call 800/624-6297 or visit www.inductoheat.com

 Open the catalog to page 1
STATISCAN®-2

STATISCAN II & IV 12/21/06 STATISCAN 10:49 AM Page 2 Inductoheat, Inc. 32251 N. Avis Dr., Madison Heights, MI 48071 TEL: (248) 585-9393 FAX: (248) 589-1062 ® Unitized Vertical-Scanning System with Two or Four Spindles SPECIFICATIONS FOR TWO SPINDLE SYSTEM: Power & Frequency Ratings 50-300 kW @ 10-200 kHz Depending on application. Workpiece Capacity Length: 30 in. (760 mm) Weight: 22 lbs. (10 kg/spindle) Scanning Distance 24 in. (600 mm) Workpiece Loading Manual load/unload Scanning Speed Spindle Rotation 0.04-4.0 in./sec. (.1-100 mm/sec) Quench Systems Water-to-water heat exchanger with centrifugal...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.