STATIPOWER®SP18

STATIPOWER®SP18

STATIPOWER®SP18

Product catalog summary
Overview: The STATIPOWER® SP18 is a series of transistorized induction heating power supplies designed for various applications such as case hardening, through hardening, annealing, and mass heating. These units are water-cooled and offer power ratings from 150 to 600 kW with frequencies ranging from 3 to 50 kHz.
Features and Benefits:
  • Operates with a parallel tuned load circuit suitable for remote or existing heat stations.
  • Offers multiple power and frequency combinations for tailored performance.
  • Maintains an input power factor of 0.95 under all conditions.
  • Provides output regulation of voltage, power, or current, selectable via jumper.
  • Features an interchangeable control board that is factory calibrated to eliminate field adjustments.
  • Modular, single-layer design facilitates easy access and maintenance.
  • Includes a built-in annunciator panel for simplified status and fault diagnostics.
  • Operates at a sound level of less than 85 dB for quiet operation.
Technical Specifications:
  • Power supply ratings: 150 to 600 kW.
  • Frequency range: 3 to 50 kHz.
  • Output regulation accuracy: ±1% with a line variance of up to ±10%.
  • Input power factor: 0.95.
  • Energy conversion efficiency: Minimum 85%.
  • Cooling water requirements: Maximum 95°F (35°C).
Design and Safety:
  • Incorporates 'Restart' circuitry to prevent shutdowns due to voltage transients, ground faults, or shorted loads.
  • Features a DC diode bridge, line choke, and capacitor bank to minimize line noise and harmonic feedback.
  • All power components with DC potential are electrically insulated from water cooling circuits to prevent electrolysis.
  • Includes safety features such as input line disconnect with UVR, output isolation transformer, and temperature switches on water circuits.
Options and Controls:
  • Available options include digital meters, RS-232/485 interface, and PLC interface.
  • Operator controls include panel-mounted analog meters, LED indicators, and a ten-turn potentiometer for output control.
Physical and Utility Requirements:
  • Cabinet dimensions vary based on power rating, with the largest being 36 inches in depth, 90 inches in height, and 90 inches in width.
  • Power requirements: 460 V, 3 phase, 50/60 Hz.
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Catalog excerpts

STATIPOWER®SP18-1

SP18 Rev2 1/4/07 11:29 AM Page 1 ® STATIPOWER SP18 Transistorized Induction Heating Power Supplies Features/Benefits: • Operates into a parallel tuned load circuit for use with remote or existing heat stations • Multiple power/frequency combinations for application matched performance • Input power factor is 0.95 under all operating conditions • Output regulation of voltage, power or current. Jumper selected • Interchangeable control board Factory calibrated to eliminate field adjustment and calibration • Modular, single-layer design for easy access and maintenance • Built-in annunciator panel for simplified status/fault diagnostics • < 85 dB operating sound level for quiet operation SP18 600 kW / 30 kHz Transistorized Circuitry For Improved Reliability ® General Purpose Induction Heating Power Supplies ® STATIPOWER SP18 are water-cooled, solid state power supplies designed for case hardening, through hardening, annealing, mass heating and many other applications. Power supply ratings are from 150 to 600 kW with frequencies from 3 to 50 kHz in single or dual frequency models. See specifications on back. All STATIPOWER SP18 systems incorporate “Restart”circuitry eliminating nuisance shutdowns caused by voltage transients, ground faults, shorted or arcing loads. Because load current is not used for commutation, equipment can be operated with the output shorted for easy trouble shooting. Solid state accuracy assures output power regulation of ±1% with a line variance of up to ±10%. Reliability is further enhanced by placement of 95% of all circuitry on one control board which is accessible without entering the high voltage section of the power supply. Reliable Design For Safety And Long-Life Performance ® STATIPOWER SP18 units have a DC diode bridge, line choke and capacitor bank to minimize the effects of line noise and harmonic feedback. This also insures a constant input power factor of 0.95 regardless of loading for the best possible efficiency, resulting in lower electric demand charges. All power components with DC potential are electrically insulated from the water cooling circuits. This eliminates the possibility of electrolysis. Other system features include an input line disconnect with UVR, output isolation transformer, differential pressure switch and temperature switches on water supply and return manifolds. For more information, call 800/ 624-6297 or visit www.inductoheat.com

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STATIPOWER®SP18-2

SP18 Rev2 1/4/07 11:29 AM Page 2 Inductoheat, Inc. 32251 N. Avis Dr., Madison Heights, MI 48071 TEL: (248) 585-9393 FAX: (248) 589-1062 ® STATIPOWER SP18 Transistorized Induction Heating Power Supplies SPECIFICATIONS: ELECTRICAL OUTPUT PHYSICAL DATA UTILITY REQUIREMENTS Ship Wt. Cabinet Dimensions: in. (mm) kW Rating at Given Frequency kVA 3kHz 10kHz 30kHz 50kHz Depth Height Width 100 150 200 300 100 150 200 300 100 150 200 300 100 450 600 450 600 450 600 30 (760) 30 (760) 30 (760) 36 (915) 36 (915) 36 (915) 36 (915) 80 (2030) 80 (2030) 80 (2030) 90 (2285) 90 (2285) 90 (2285) 90 (2285) 42 (1065)...

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